Johnson Controls TM9X*MP installation manual Combustion Air Source From Outdoors, Free Area

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697936-UIM-B-01211

This type of installation requires that the supply air to the appliance(s) be of a sufficient amount to support all of the appliance(s) in the area. Operation of a mechanical exhaust, such as an exhaust fan, kitchen ventilation system, clothes dryer or fireplace may create conditions requiring special attention to avoid unsatisfactory operation of gas appliances. A venting problem or a lack of supply air will result in a hazardous condition, which can cause the appliance to soot and gen- erate dangerous levels of CARBON MONOXIDE, which can lead to serious injury, property damage and / or death.

An unconfined space is not less than 50 cu.ft (1.42 m3) per 1,000 BTU/hr (0.293 kW/h) input rating for all of the appliances installed in that area.

Rooms communicating directly with the space containing the appli- ances are considered part of the unconfined space, if doors are fur- nished with openings or louvers.

A confined space is an area with less than 50 cu.ft (1.42 m3) per 1,000 BTU/hr (0.293 kW/h) input rating for all of the appliances installed in that area. The following must be considered to obtain proper air for combustion and ventilation in confined spaces.

Combustion Air Source From Outdoors

The blocking effects of louvers, grilles and screens must be given con- sideration in calculating free area. If the free area of a specific louver or grille is not known, refer to Table 11, to estimate free area.

Table 11: Estimated Free Area

 

 

 

Wood or Metal

Wood 20-25%*

Louvers or Grilles

Metal 60-70% *

 

 

Screens+

1/4” (6.4 mm)

mesh or larger 100%

 

 

 

* Do not use less than 1/4” (6.4 mm) mesh

+Free area of louvers and grille varies widely; the installer should follow louver or grille manufacturer’s instructions.

Dampers, Louvers and Grilles (Canada Only)

1.The free area of a supply air opening shall be calculated by sub- tracting the blockage area of all fixed louvers grilles or screens from the gross area of the opening.

2.Apertures in a fixed louver, a grille, or screen shall have no dimen- sion smaller than 1/4” (6.4 mm).

3.A manually operated damper or manually adjustable louvers are not permitted for use.

4.A automatically operated damper or automatically adjustable lou- vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position.

When a Category I furnace is removed or replaced, the original vent- ing system may no longer be correctly sized to properly vent the attached appliances.

An improperly sized vent system can cause CARBON MONOXIDE to spill into the living space causing personal injury, and or death.

Table 12: Unconfined Space Minimum Area

BTUH Input Rating

Minimum Free Area Required for Each Opening

 

 

 

 

 

 

 

 

40,000

 

 

 

40 in2 (258 cm2)

 

 

60,000

 

 

 

60 in2 (387 cm2)

 

 

80,000

 

 

 

80 in2 (516 cm2)

 

 

100,000

 

 

100 in2 (645 cm2)

 

 

120,000

 

 

120 in2 (742 cm2)

 

 

Table 13: Free Area

 

 

 

 

 

 

 

 

 

 

 

Minimum Free Area Required for Each Opening

 

BTUH Input

 

 

 

 

 

 

 

Horizontal Duct

Vertical Duct or

Round Duct

 

Rating

 

 

Opening to Outside

 

 

 

(2,000 BTUH)

(4,000 BTUH)

 

 

 

 

 

 

 

 

 

 

(4,000 BTUH)

 

 

40,000

 

 

20 in2 (129 cm2)

10in2 (64 cm2)

4” (10 cm)

 

60,000

 

 

30 in2 (193 cm2)

15 in2 (97 cm2)

5” (13 cm)

 

80,000

 

 

40 in2 (258 cm2)

20 in2 (129 cm2)

5” (13 cm)

 

100,000

 

 

50 in2 (322 cm2)

25 in2 (161 cm2)

6” (15 cm)

 

120,000

 

 

60 in2 (387 cm2)

30 in2 (193 cm2)

7” (18 cm)

 

EXAMPLE:

Determining Free Area.

 

 

 

Appliance

 

 

1 Appliance

2 Total Input

 

 

100,000

+

 

30,000 = (130,000 ÷ 4,000) = 32.5 Sq. In. Vertical

 

Appliance

 

 

1 Appliance

2 Total Input

 

 

100,000

+

 

30,000 = (130,000 ÷ 2,000) = 65 Sq. In. Horizontal

 

 

 

 

 

 

 

 

 

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Johnson Controls Unitary Products

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Contents List of Tables List of SectionsList of Figures Combustion AIR and Vent SystemSafety Requirements Section I SafetySpecific Safety Rules and Precautions Combustion AIR Quality List of Contaminants Codes and StandardsInspection Furnace Location and ClearancesDuctwork General Information Floor Base and Ductwork Installation DownflowSection II Ductwork Duct FlangesFurnace Assembly MC & FC Series Coils Coil InstallationCOIL/FURNACE Assembly MC/FC/PC Series Coils Coil Flange InstallationBottom Return and Attic Installations Coil / Furnace Assembly HC Series CoilsDownflow Duct Connectors Critical Coil ProjectionHorizontal Application Downflow ApplicationSection III Filters Filter InstallationCabinet Dimensions Inches Btuh kWSection IV GAS Piping GAS SafetyGAS Piping Installation Side ReturnHigh Altitude GAS Orifice Conversion High Altitude Pressure Switch ConversionGAS Orifice Conversion for Propane LP Manifold Pressures in. w.cLOW Voltage Control Wiring Connections Section V Electrical PowerElectrical Power Connections Supply Voltage ConnectionsSingle Stage Air Conditioner Single Stage Furnace Single Stage Heat Pump Single Stage Furnace Humidifier Connection Accessory ConnectionsElectronic AIR Cleaner Connection TwinningCondensate Drain Termination Will cause the furnace Downflow Configuration Johnson ControlsConfiguration Horizontal LeftHorizontal Right Inducer Rotated Combustion AIR/VENT Pipe Sizing Combustion AIR and Vent SafetySection VII Combustion AIR and Vent System Model Input Pipe Size MaximumCombustion AIR / Venting Combustion AIR and Vent Piping AssemblyElbow a Dimension Fitting Equivalent LengthVent Clearances Home LayoutVenting Multiple Units Vent SystemVent Applications and Termination Combustion AIR Supply Downward VentingOutdoor Combustion Air Ambient Combustion Air SupplyFree Area Combustion Air Source From OutdoorsDampers, Louvers and Grilles Canada Only Ventilated Combustion Air Termination Air Supply Openings and DuctsVentilated Combustion Air Vent Blower Rotation Section Viii START-UP AdjustmentsSpecially Engineered Installations Calculating the Furnace Input NAT. GAS GAS Piping Leak CheckIgnition System Sequence Revolution Revolution Cu FtSeconds For Read the manifold gas pressure Adjustment of Manifold GAS Pressure & Input RateRead the inlet gas pressure Adjustment of Temperature Rise Adjustment of FAN Control SettingsRollout Switch Controls Section IX Safety ControlsBlower Door Safety Switch Control Circuit FuseSection X Normal Operation and Diagnostics Diagnostic Fault Code Storage and Retrieval Fabricated Parts Section XI Replacement Parts ListReplacement Part Contact Information Wiring Furnace Section XII Wiring DiagramJohnson Controls Unitary Products York Drive Norman, OK

TM9X*MP specifications

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