Johnson Controls TM9X*MP Section Viii START-UP Adjustments, Vent Blower Rotation

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697936-UIM-B-01211

CARBON MONOXIDE POISONING HAZARD

Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon- monxide poisoning or death.

The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation:

1.Inspect the venting system for proper size and horizontal pitch. Determine that there is no blockage, restriction, leakage, corrosion or other deficiencies, which could cause an unsafe condition

2.Close all building doors and windows and all doors.

3.Turn on clothes dryers and TURN ON any exhaust fans, such as range hoods and bathroom exhausts, so they shall operate at maximum speed. Open the fireplace dampers. Do not operate a summer exhaust fan.

4.Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so the appliance shall operate contin- uously.

5.Test each appliance (such as a water heater) equipped with a draft hood for spillage (down-draft or no draft) at the draft hood relief opening after 5 minutes of main burner operation. Appliances that do not have draft hoods need to be checked at the vent pipe as close to the appliance as possible. Use a combustion analyzer to check the CO2 and CO levels of each appliance. Use a draft gauge to check for a downdraft or inadequate draft condition.

6.After it has been determined that each appliance properly vents when tested as outlined above, return doors, windows, exhaust fans, fire- place dampers and any other gas burning appliance to their normal condition.

7.If improper venting is observed during any of the above tests, a problem exists with either the venting system or the appliance does not have enough combustion air (Supply Air from outside) to complete combustion. This condition must be corrected before the appliance can function safely.

NOTE: An unsafe condition exists when the CO reading exceeds 40 ppm and the draft reading is not in excess of - 0.1” w.c. (-25 kPa) with all of the appliance(s) operating at the same time.

8.Any corrections to the venting system and / or to the supply (outside) air system must be in accordance with the National Fuel Gas Code Z223.1 or CAN/CGA B149.1 Natural Gas and Propane Installation Code (latest editions). If the vent system must be resized, follow the appropriate tables in Appendix G of the above codes or for this appliance.

12” minimum between bottom of air intake and any material below.

12” Min.

FIGURE 37: Attic and Crawl Space Combustion Air Termination

Specially Engineered Installations

The above requirements shall be permitted to be waived where special engineering, approved by the authority having jurisdiction, provides an adequate supply of air for combustion and ventilation.

Be sure to instruct the owner not to block this intake pipe.

VENT BLOWER ROTATION

For ease of venting, the vent blower may be rotated 90° in either direc- tion. For upflow installations the vent may exit through the top or either side of the cabinet. For downflow installations, the vent blower must be rotated so that the vent exits through either side of the cabinet. See Fig- ures 22-25 for details.

SECTION VIII: START-UP AND

ADJUSTMENTS

The initial start-up of the furnace requires the following additional procedures:

All electrical connections made in the field and in the factory should be checked for proper tightness.

When the gas supply is initially connected to the furnace, the gas piping may be full of air. In order to purge this air, it is recommended that the ground union be loosened until the odor of gas is detected. When gas is detected, immediately retighten the union and check for leaks. Allow five minutes for any gas to dissipate before continuing with the start-up procedure. Be sure proper ventilation is available to dilute and carry away any vented gas.

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Johnson Controls Unitary Products

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Contents List of Sections List of FiguresList of Tables Combustion AIR and Vent SystemSpecific Safety Rules and Precautions Section I SafetySafety Requirements Combustion AIR Quality List of Contaminants Codes and StandardsInspection Furnace Location and ClearancesFloor Base and Ductwork Installation Downflow Section II DuctworkDuctwork General Information Duct FlangesCoil Installation COIL/FURNACE Assembly MC/FC/PC Series CoilsFurnace Assembly MC & FC Series Coils Coil Flange InstallationCoil / Furnace Assembly HC Series Coils Downflow Duct ConnectorsBottom Return and Attic Installations Critical Coil ProjectionHorizontal Application Downflow ApplicationFilter Installation Cabinet Dimensions InchesSection III Filters Btuh kWGAS Safety GAS Piping InstallationSection IV GAS Piping Side ReturnHigh Altitude Pressure Switch Conversion GAS Orifice Conversion for Propane LPHigh Altitude GAS Orifice Conversion Manifold Pressures in. w.cSection V Electrical Power Electrical Power ConnectionsLOW Voltage Control Wiring Connections Supply Voltage ConnectionsSingle Stage Air Conditioner Single Stage Furnace Single Stage Heat Pump Single Stage Furnace Accessory Connections Electronic AIR Cleaner ConnectionHumidifier Connection TwinningCondensate Drain Termination Will cause the furnace Downflow Configuration Johnson ControlsConfiguration Horizontal LeftHorizontal Right Inducer Rotated Combustion AIR and Vent Safety Section VII Combustion AIR and Vent SystemCombustion AIR/VENT Pipe Sizing Model Input Pipe Size MaximumCombustion AIR and Vent Piping Assembly Elbow a DimensionCombustion AIR / Venting Fitting Equivalent LengthVent Clearances Home LayoutVent Applications and Termination Vent SystemVenting Multiple Units Downward Venting Outdoor Combustion AirCombustion AIR Supply Ambient Combustion Air SupplyDampers, Louvers and Grilles Canada Only Combustion Air Source From OutdoorsFree Area Ventilated Combustion Air Air Supply Openings and DuctsVentilated Combustion Air Termination Specially Engineered Installations Section Viii START-UP AdjustmentsVent Blower Rotation Ignition System Sequence GAS Piping Leak CheckCalculating the Furnace Input NAT. GAS Seconds For Revolution Cu FtRevolution Read the inlet gas pressure Adjustment of Manifold GAS Pressure & Input RateRead the manifold gas pressure Adjustment of Temperature Rise Adjustment of FAN Control SettingsSection IX Safety Controls Blower Door Safety SwitchRollout Switch Controls Control Circuit FuseSection X Normal Operation and Diagnostics Diagnostic Fault Code Storage and Retrieval Replacement Part Contact Information Section XI Replacement Parts ListFabricated Parts Wiring Furnace Section XII Wiring DiagramJohnson Controls Unitary Products York Drive Norman, OK

TM9X*MP specifications

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