Johnson Controls TM9X*MP installation manual List of Sections, List of Figures, List of Tables

Page 1

INSTALLATION MANUAL

RESIDENTIAL GAS FURNACE

MODELS: TM9X*MP – High Efficiency Motor

(95.5% AFUE Single Stage Multi-position)

LIST OF SECTIONS

SAFETY

. 2

COMBUSTION AIR and VENT SYSTEM

21

DUCTWORK

. 5

START-UP AND ADJUSTMENTS

28

FILTERS

. 9

SAFETY CONTROLS

33

GAS PIPING

10

NORMAL OPERATION AND DIAGNOSTICS

34

ELECTRICAL POWER

12

REPLACEMENT PARTS LIST

36

CONDENSATE PIPING AND FURNACE

 

WIRING DIAGRAM

37

VENTING CONFIGURATION

15

 

 

LIST OF FIGURES

Duct Attachment

. 5

Upflow Configuration

17

Vertical Applications

. 6

Downflow Configuration

18

Coil Flange

. 6

Horizontal Left Configuration

19

Horizontal Right Application

. 6

Horizontal Right Configuration

20

Horizontal Left Application

. 6

Dimensions

22

PC Series Upflow Coil Installation

. 7

Home Layout

23

Horizontal Left or Right application (Right Shown)

. 7

Termination Configuration - 1 Pipe

24

Combustible Floor Base Accessory

. 7

Termination Configuration - 2 Pipe

24

Horizontal Application

. 8

Termination Configuration - 2 Pipe Basement

24

Typical Attic Installation

. 8

Double Horizontal Combustion Air Intake and Vent Termination . . .

24

Typical Suspended Furnace / Crawl Space Installation

. 8

Double Vertical Combustion Air Intake and Vent Termination

24

Downflow Venting

. 8

Downward Venting

25

Dimensions

. 9

Direct Vent Air Intake Connection and Vent Connection

25

Side Return Cutout Markings

10

Combustion Airflow Path Through The Furnace Casing

25

Gas Valve

10

Outside and Ambient Combustion Air

27

Gas Piping

10

Attic and Crawl Space Combustion Air Termination

28

Electrical Wiring

12

Gas Valve

31

Thermostat Chart - Single Stage AC with Single Stage Furnaces . .

13

Reading Gas Pressure

31

Thermostat Chart - Single Stage HP with Single Stage Furnaces . .

14

Furnace Control Board

32

Typical. Condensate drain, vertical installation

15

Wiring Diagram

37

Typical. Combustion Pipe Drain Tee

16

 

 

LIST OF TABLES

Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . . . . 7 Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . . . . 9 Nominal Manifold Pressure - High Fire . . . . . . . . . . . . . . . . . . . . . . 11 Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . 12 Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Combustion Air Intake and Vent Connection

Size at Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Blower Performance CFM - Any Position (without filter) . . . . . . . . . . 33

These high efficiency, compact units employ induced combustion, reli- able hot surface ignition and high heat transfer aluminized tubular heat exchangers. The units are factory shipped for installation in upflow or horizontal applications and may be converted for downflow applica- tions.

These furnaces are designed for residential installation in a basement, closet, alcove, attic, recreation room or garage and are also ideal for commercial applications. All units are factory assembled, wired and tested to assure safe dependable and economical installation and oper- ation.

These units are Category IV listed and may not be common vented with another gas appliance as allowed by the National Fuel Gas Code.

Johnson Controls Unitary Products

697936-UIM-B-01211

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Contents List of Figures List of SectionsList of Tables Combustion AIR and Vent SystemSpecific Safety Rules and Precautions Section I SafetySafety Requirements Codes and Standards Combustion AIR Quality List of ContaminantsFurnace Location and Clearances InspectionSection II Ductwork Floor Base and Ductwork Installation DownflowDuctwork General Information Duct FlangesCOIL/FURNACE Assembly MC/FC/PC Series Coils Coil InstallationFurnace Assembly MC & FC Series Coils Coil Flange InstallationDownflow Duct Connectors Coil / Furnace Assembly HC Series CoilsBottom Return and Attic Installations Critical Coil ProjectionDownflow Application Horizontal ApplicationCabinet Dimensions Inches Filter InstallationSection III Filters Btuh kWGAS Piping Installation GAS SafetySection IV GAS Piping Side ReturnGAS Orifice Conversion for Propane LP High Altitude Pressure Switch ConversionHigh Altitude GAS Orifice Conversion Manifold Pressures in. w.cElectrical Power Connections Section V Electrical PowerLOW Voltage Control Wiring Connections Supply Voltage ConnectionsSingle Stage Air Conditioner Single Stage Furnace Single Stage Heat Pump Single Stage Furnace Electronic AIR Cleaner Connection Accessory ConnectionsHumidifier Connection TwinningCondensate Drain Termination Will cause the furnace Johnson Controls Downflow ConfigurationHorizontal Left ConfigurationHorizontal Right Inducer Rotated Section VII Combustion AIR and Vent System Combustion AIR and Vent SafetyCombustion AIR/VENT Pipe Sizing Model Input Pipe Size MaximumElbow a Dimension Combustion AIR and Vent Piping AssemblyCombustion AIR / Venting Fitting Equivalent LengthHome Layout Vent ClearancesVent Applications and Termination Vent SystemVenting Multiple Units Outdoor Combustion Air Downward VentingCombustion AIR Supply Ambient Combustion Air SupplyDampers, Louvers and Grilles Canada Only Combustion Air Source From OutdoorsFree Area Ventilated Combustion Air Air Supply Openings and DuctsVentilated Combustion Air Termination Specially Engineered Installations Section Viii START-UP AdjustmentsVent Blower Rotation Ignition System Sequence GAS Piping Leak CheckCalculating the Furnace Input NAT. GAS Seconds For Revolution Cu FtRevolution Read the inlet gas pressure Adjustment of Manifold GAS Pressure & Input RateRead the manifold gas pressure Adjustment of FAN Control Settings Adjustment of Temperature RiseBlower Door Safety Switch Section IX Safety ControlsRollout Switch Controls Control Circuit FuseSection X Normal Operation and Diagnostics Diagnostic Fault Code Storage and Retrieval Replacement Part Contact Information Section XI Replacement Parts ListFabricated Parts Section XII Wiring Diagram Wiring FurnaceJohnson Controls Unitary Products York Drive Norman, OK

TM9X*MP specifications

The Johnson Controls TM9X*MP series represents a significant advancement in the realm of HVAC control systems, positioning itself as a versatile solution for both commercial and residential applications. Renowned for its intelligent design and user-friendly interface, the TM9X*MP series aims to enhance energy efficiency and provide comfort to its users.

One of the standout features of the TM9X*MP series is its advanced communication capabilities. It employs the latest communication protocols, including BACnet and Modbus, which facilitate seamless integration with various building management systems. This connectivity ensures that users can monitor and control their HVAC systems remotely, providing unparalleled convenience and control over their environment.

Further enhancing its adaptability, the TM9X*MP series supports a wide range of HVAC equipment, including heat pumps, rooftop units, and variable air volume systems. This flexibility makes it an ideal choice for diverse applications, catering to the specific needs of different building types and operational requirements.

Energy efficiency is a significant focus of the TM9X*MP series. The system is equipped with advanced algorithms that optimize HVAC performance based on real-time data inputs. By utilizing trends in occupancy and weather forecasts, the TM9X*MP can make informed adjustments to operation schedules and settings, ensuring minimal energy wastage while maintaining optimal comfort levels.

Another notable characteristic of the TM9X*MP series is its intuitive touchscreen interface. This user-centric design makes it easy for operators to navigate through various settings and configurations, reducing the complexity often associated with HVAC controls. The interface can display vital system information, including energy consumption metrics and system diagnostics, empowering users to make informed decisions regarding their HVAC systems.

The TM9X*MP series also prioritizes robustness and reliability. Built with high-quality components, these controllers are designed to withstand varying environmental conditions, ensuring extensive operational longevity. Furthermore, the comprehensive support and resources provided by Johnson Controls augment the TM9X*MP series’ reputation for exceptional service and performance.

In conclusion, the Johnson Controls TM9X*MP series is a versatile and reliable solution for modern HVAC control needs. Its advanced communication capabilities, energy-efficient algorithms, user-friendly interface, and robust design make it a strong contender in the market, catering to the dynamic demands of contemporary heating and cooling applications. Whether for large commercial buildings or smaller residential units, the TM9X*MP series stands out as a top-tier choice for HVAC management.
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