Johnson Controls GG9S*MP installation manual List of Sections, List of Figures, List of Tables

Page 1

INSTALLATION MANUAL

RESIDENTIAL GAS FURNACE MODELS TG9S*MP, GG9S*MP

(95.5% AFUE Single Stage Multi-position)

EFFICIENCY

RATING

CERTIFIED

ISO 9001

Certified Quality

Management System

LIST OF SECTIONS

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 TWINNING AND STAGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

CONDENSATE PIPING AND FURNACE

VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

COMBUSTION AIR and VENT SYSTEM . . . . . . . . . . . . . . . . . . . . 24 START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 31 SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 REPLACEMENT PART CONTACT INFORMATION . . . . . . . . . . . . 39 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

LIST OF FIGURES

Duct Attachment

. 5

Single Stage Twinning Wiring Diagram

15

Vertical Applications

. 5

Two-Stage Twinning Wiring Diagram

15

Coil Flange

. 6

Upflow Configuration

17

Horizontal Right Application

. 6

Downflow Configuration

18

Horizontal Left Application

. 6

Horizontal Left Configuration

19

PC Series Upflow Coil Installation

. 6

Horizontal Right Configuration

20

Horizontal Left or Right application (Right Shown)

. 6

Dimensions

21

Combustible Floor Base Accessory

. 7

Home Layout

23

Horizontal Application

. 7

Termination Configuration - 1 Pipe

24

Typical Attic Installation

. 7

Termination Configuration - 2 Pipe

24

Typical Suspended Furnace / Crawl Space Installation

. 7

Termination Configuration - 2 Pipe Basement

24

Dimensions

. 8

Double Horizontal Combustion Air Intake and Vent Termination . . .

24

Side Return Cutout Markings

. 9

Double Vertical Combustion Air Intake and Vent Termination

24

Gas Valve

. 9

Direct Vent Air Intake Connection and Vent Connection

25

Upflow/Downflow Gas Piping

. 9

Combustion Airflow Path Through The Furnace Casing

25

Horizontal Gas Piping

. 9

Outside and Ambient Combustion Air

26

Electrical Wiring

11

Attic and Crawl Space Combustion Air Termination

27

Thermostat Chart - Single Stage AC with

 

Gas Valve

30

Single Stage PSC Furnaces

12

Reading Gas Pressure

30

Thermostat Chart - Single Stage HP with

 

Furnace Control Board

31

Single Stage PSC Furnaces

13

Furnace Control Event Schedule

33

Typical Twinned Furnace Application

14

Wiring Diagram

35

LIST OF TABLES

Unit Clearances to Combustibles

. . . . . 4

Combustion Air Intake and Vent Connection Size at Furnace (All Mod-

Coil Projection Dimensions - PC Series Coils

. . . . . 6

els)

22

Cabinet and Duct Dimensions

. . . . . 8

Estimated Free Area

25

Recommended Filter Sizes (High Velocity 600 FPM)

. . . . . 8

Unconfined Space Minimum Area in Square Inch

. .

26

Nominal Manifold Pressure - High Fire

. . . . 10

Free Area

26

Ratings & Physical / Electrical Data

. . . . 11

Gas Rate (CU FT/HR) at Full Input

29

Maximum Equivalent Pipe Length

. . . . 21

Inlet Gas Pressure Range

30

Elbow Dimensions

. . . . 21

Nominal Manifold Pressure

30

Equivalent Length of Fittings

. . . . 22

 

 

 

 

 

 

 

These high efficiency, compact units employ induced combustion, reli-

DANGER indicates an imminently hazardous situation, which, if not

able hot surface ignition and high heat transfer aluminized tubular heat

avoided, will result in death or serious injury.

 

 

exchangers. The units are factory shipped for installation in upflow or

WARNING indicates a potentially hazardous situation, which, if

not

horizontal applications and may be converted for downflow applica-

avoided, could result in death or serious injury.

 

 

tions.

 

CAUTION indicates a potentially hazardous situation, which,

if

not

These furnaces are designed for residential installation in a basement,

avoided may result in minor or moderate injury. It is also used to

closet, alcove, attic, recreation room or garage and are also ideal for

alert against unsafe practices and hazards involving only property dam-

commercial applications. All units are factory assembled, wired and

age.

 

 

tested to assure safe dependable and economical installation and oper-

 

 

 

 

 

 

 

 

 

ation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

These units are Category IV listed and may not be common vented with

 

 

 

 

 

 

 

another gas appliance as allowed by the National Fuel Gas Code.

 

 

 

 

 

 

 

Improper installation may create a condition where the operation of

 

 

 

 

SECTION I: SAFETY

 

the product could cause personal injury or property damage.

 

 

 

Improper installation, adjustment, alteration, service or mainte-

 

 

This is a safety alert symbol. When you see this symbol on

nance can cause injury or property damage. Failure to carefully

 

 

 

 

labels or in manuals, be alert to the potential for

personal

read and follow all instructions in this manual can result in fur-

 

 

nace malfunction, death, personal injury and/or property dam-

 

 

injury.

 

 

 

 

 

 

 

age. Only a qualified contractor, installer or service agency should

Understand and pay particular attention to the signal words DANGER,

install this product.

 

 

WARNING, or CAUTION.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

364861-UIM-B-0708

Image 1
Contents List of Sections Section I SafetyList of Figures List of TablesSafety Requirements Specific Safety Rules and PrecautionsCombustion AIR Quality List of Contaminants Inspection Codes and StandardsDirectly BELOW. Keep Clear of ALL OBSTRUC- Tions Furnace Location and Clearances Section II DuctworkDuctwork General Information Coil Installation Floor Base and Ductwork Installation DownflowCOIL/FURNACE Assembly MC/FC/PC Series Coils Furnace Assembly MC & FC Series CoilsFurnace Assembly MC Series Coils only Coil Flange InstallationFurnace Assembly PC Series Coils Coil / Furnace Assembly HC Series CoilsBottom Return and Attic Installations Downflow Duct Connectors Attic InstallationSuspended Furnace / Crawl Space Installation Horizontal ApplicationCabinet Dimensions Inches Filter InstallationSection III Filters Btuh kW NominalGAS Piping Installation GAS SafetySection IV GAS Piping Side ReturnHigh Altitude Pressure Switch Conversion Section V Electrical PowerElectrical Power Connections GAS Orifice Conversion for Propane LPSupply Voltage Connections LOW Voltage Control Wiring ConnectionsAfue AC 5D HP 2C Section VI Twinning and Staging Single-Wire Staging Single-Wire Twinning OperationSingle-Wire Staging Instructions Single-Wire Staging OperationCondensate Drain Termination Condensate Drain LocationCondensate Drain Trap and Drain Freeze Protection Inducer Rotated for Right Side Venting Airflow Horizontal Left Inducer Rotated Horizontal Right Inducer Rotated Section Viii Combustion AIR and Vent System Combustion AIR and Vent SafetyCombustion AIR/VENT Pipe Sizing Combustion AIR / Venting Combustion AIR and Vent Piping AssemblyFitting Equivalent Length Furnace Vent Connection SizesHome Layout Vent ClearancesVent Applications and Termination Vent SystemVenting Multiple Units Outdoor Combustion Air Combustion AIR SupplyCombustion Air Source From Outdoors Ambient Combustion Air SupplyFree Area Air Supply Openings and DuctsVentilated Combustion Air Specially Engineered InstallationsVentilated Combustion Air Termination Vent Blower RotationGAS Piping Leak Check Section IX START-UP AdjustmentsIgnition System Sequence Calculating the Furnace Input Natural GASSeconds For Seconds For Size of Test Dial Revolution Cu FtRevolution Cu Ft Read the inlet gas pressure Adjustment of Manifold GAS Pressure & Input RateRead the manifold gas pressure Inlet GAS Pressure RangeSection X Safety Controls Furnace Control Diagnostics TroubleshootingLimit Controls Sequence of OperationDiagnostic Fault Code Storage and Retrieval Section XI Replacement Parts List Section XII Wiring Diagram Johnson Controls Unitary Products York Drive Norman, OK Protection Models ESP Nominal Size awg @ Over Current AmpsMed-Lo Factory HeatingHorizontal Right

TG9S*MP, GG9S*MP specifications

Johnson Controls has long been at the forefront of building efficiency solutions, and their TG9S*MP and GG9S*MP series exemplify this commitment. These two-stage, multi-position gas furnaces are designed for optimal comfort and performance in residential applications, and they come packed with a variety of features that enhance their efficiency and operational capabilities.

One of the standout features of the TG9S*MP and GG9S*MP furnaces is their efficient two-stage operation. This technology allows the unit to operate at a lower capacity most of the time, which translates into reduced energy consumption and costs. When the demand for heating increases, the furnace automatically shifts to a higher capacity, ensuring a consistent and comfortable indoor temperature. This flexibility not only enhances comfort but also extends the lifespan of the unit as it doesn't have to work harder than necessary.

Energy efficiency is a crucial characteristic of both models. With an Annual Fuel Utilization Efficiency (AFUE) rating of up to 96%, these furnaces convert a significant amount of the fuel they consume into usable heat. Such efficiency ratings not only help in reducing energy bills but also have a positive impact on the environment by minimizing greenhouse gas emissions.

Both models feature advanced technology in their design, including a fully modulating gas valve and a variable-speed blower motor. The modulating valve adjusts the gas flow in response to the thermostat’s signals, allowing for precise temperature control and improved comfort. Meanwhile, the variable-speed blower motor enhances airflow while operating quietly, significantly improving overall indoor air quality by promoting even heat distribution throughout the home.

From a structural standpoint, the TG9S*MP and GG9S*MP are built with durable materials designed for longevity. Their compact design allows for flexible installation options, whether in a closet, attic, or basement. The furnaces also come equipped with a robust heat exchanger crafted from high-quality materials, which ensures both reliability and efficiency.

In conclusion, the Johnson Controls TG9S*MP and GG9S*MP furnaces provide homeowners with efficient, reliable, and comfortable heating solutions. With advanced features such as two-stage operation, impressive AFUE ratings, and modern technology integrations, these models stand out in the market as dependable options for both energy savings and year-round comfort. Whether you're a homeowner looking to upgrade your heating system or a contractor seeking high-quality products for your clients, these furnaces represent a smart choice.