Johnson Controls GG9S*MP, TG9S*MP installation manual Codes and Standards, Inspection

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364861-UIM-B-0708

The furnace area must not be used as a broom closet or for any other storage purposes, as a fire hazard may be created. Never store items such as the following on, near or in contact with the fur- nace.

1.Spray or aerosol cans, rags, brooms, dust mops, vacuum cleaners or other cleaning tools.

2.Soap powders, bleaches, waxes or other cleaning com- pounds; plastic items or containers; gasoline, kerosene, ciga- rette lighter fluid, dry cleaning fluids or other volatile fluid.

3.Paint thinners and other painting compounds.

4.Paper bags, boxes or other paper products

Never operate the furnace with the blower door removed. To do so could result in serious personal injury and/or equipment damage.

CODES AND STANDARDS

Follow all national, local codes and standards in addition to this installa- tion manual. The installation must comply with regulations of the serv- ing gas supplier, local building, heating, plumbing, and other codes. In absence of local codes, the installation must comply with the national codes listed below and all authorities having jurisdiction.

In the United States and Canada, follow all codes and standards for the following, using the latest edition available:

STEP 1 -Safety

•US: National Fuel Gas Code (NFGC) NFPA 54/ANSI Z223.1 and the Installation Standards, Warm Air Heating and Air Conditioning Systems ANSI/NFPA 90B

•CANADA: CAN/CGA-B149.1 National Standard of Canada. Natu- ral Gas and Propane Installation Codes (NSCNGPIC)

STEP 2 -General Installation

•US: Current edition of the NFGC and NFPA 90B. For copies, con- tact the

National Fire Protection Association Inc. Batterymarch Park

Quincy, MA 02269

or for only the NFGC, contact the American Gas Association, 400 N. Capital, N.W. Washington DC 20001

or www.NFPA.org

•CANADA: NSCNGPIC. For a copy contact:

Standard Sales, CSA International

178 Rexdale Boulevard

Etobicoke, (Toronto) Ontario Canada M9W 1RS

STEP 3 -Combustion and Ventilation Air

•US: Section 5.3 of the NFGC, air for Combustion and Ventilation

•CANADA: Part 7 of NSCNGPIC, Venting Systems and Air Supply for Appliances

STEP 4 -Duct Systems

•US and CANADA: Air Conditioning Contractors Association (ACCA) Manual D, Sheet Metal and Air Conditioning Contractors Association National Association (SMACNA), or American Soci- ety of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) 1997 Fundamentals Handbook Chapter 32.

STEP 5 -Acoustical Lining and Fibrous Glass Duct

•US and CANADA: Current edition of SMACNA and NFPA 90B as tested by UL Standard 181 for Class I Rigid Air Ducts

STEP 6 -Gas Piping and Gas Pipe Pressure Testing

•US: NFGC; chapters 2, 3, 4, & 9 and National Plumbing Codes

•CANADA: NSCNGPIC Part 5

STEP 7 -Electrical Connections

•US: National Electrical Code (NEC) ANSI/NFPA 70

•CANADA: Canadian Electrical Code CSA C22.1

These instructions cover minimum requirements and conform to exist- ing national standards and safety codes. In some instances these instructions exceed certain local codes and ordinances, especially those who have not kept up with changing residential and non-HUD modular home construction practices. These instructions are required as a minimum for a safe installation.

FOR FURNACES INSTALLED IN THE COMMON- WEALTH OF MASSACHUSETTS ONLY

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for resi- dential purposes, including those owned or operated by the Com- monwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following require- ments shall be satisfied:

1.INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors

a.In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

b.In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon mon- oxide detector with an alarm shall be installed.

2.APPROVED CARBON MONOXIDE DETECTORS. Each car- bon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3.SIGNAGE. A metal or plastic identification plate shall be perma- nently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT

DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUC- TIONS".

4.INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes car- bon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

INSPECTION

As soon as a unit is received, it should be inspected for possible dam- age during transit. If damage is evident, the extent of the damage should be noted on the carrier’s freight bill. A separate request for inspection by the carrier’s agent should be made in writing. Also, before installation, the unit should be checked for screws or bolts which may have loosened in transit. There are no shipping or spacer brackets which need to be removed from the interior of this unit.

Johnson Controls Unitary Products

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Contents List of Tables Section I SafetyList of Sections List of FiguresSpecific Safety Rules and Precautions Safety RequirementsCombustion AIR Quality List of Contaminants Codes and Standards InspectionDirectly BELOW. Keep Clear of ALL OBSTRUC- Tions Section II Ductwork Furnace Location and ClearancesDuctwork General Information Furnace Assembly MC & FC Series Coils Floor Base and Ductwork Installation DownflowCoil Installation COIL/FURNACE Assembly MC/FC/PC Series CoilsCoil / Furnace Assembly HC Series Coils Coil Flange InstallationFurnace Assembly MC Series Coils only Furnace Assembly PC Series CoilsHorizontal Application Downflow Duct Connectors Attic InstallationBottom Return and Attic Installations Suspended Furnace / Crawl Space InstallationBtuh kW Nominal Filter InstallationCabinet Dimensions Inches Section III FiltersSide Return GAS SafetyGAS Piping Installation Section IV GAS PipingGAS Orifice Conversion for Propane LP Section V Electrical PowerHigh Altitude Pressure Switch Conversion Electrical Power ConnectionsLOW Voltage Control Wiring Connections Supply Voltage ConnectionsAfue AC 5D HP 2C Section VI Twinning and Staging Single-Wire Staging Operation Single-Wire Twinning OperationSingle-Wire Staging Single-Wire Staging InstructionsCondensate Drain Location Condensate Drain TerminationCondensate Drain Trap and Drain Freeze Protection Inducer Rotated for Right Side Venting Airflow Horizontal Left Inducer Rotated Horizontal Right Inducer Rotated Combustion AIR and Vent Safety Section Viii Combustion AIR and Vent SystemCombustion AIR/VENT Pipe Sizing Furnace Vent Connection Sizes Combustion AIR and Vent Piping AssemblyCombustion AIR / Venting Fitting Equivalent LengthHome Layout Vent ClearancesVent System Vent Applications and TerminationVenting Multiple Units Ambient Combustion Air Supply Combustion AIR SupplyOutdoor Combustion Air Combustion Air Source From OutdoorsFree Area Air Supply Openings and DuctsVent Blower Rotation Specially Engineered InstallationsVentilated Combustion Air Ventilated Combustion Air TerminationCalculating the Furnace Input Natural GAS Section IX START-UP AdjustmentsGAS Piping Leak Check Ignition System SequenceSeconds For Size of Test Dial Revolution Cu Ft Seconds ForRevolution Cu Ft Inlet GAS Pressure Range Adjustment of Manifold GAS Pressure & Input RateRead the inlet gas pressure Read the manifold gas pressureSection X Safety Controls Sequence of Operation TroubleshootingFurnace Control Diagnostics Limit ControlsDiagnostic Fault Code Storage and Retrieval Section XI Replacement Parts List Section XII Wiring Diagram Johnson Controls Unitary Products York Drive Norman, OK Factory Heating Models ESP Nominal Size awg @ Over Current AmpsProtection Med-LoHorizontal Right

TG9S*MP, GG9S*MP specifications

Johnson Controls has long been at the forefront of building efficiency solutions, and their TG9S*MP and GG9S*MP series exemplify this commitment. These two-stage, multi-position gas furnaces are designed for optimal comfort and performance in residential applications, and they come packed with a variety of features that enhance their efficiency and operational capabilities.

One of the standout features of the TG9S*MP and GG9S*MP furnaces is their efficient two-stage operation. This technology allows the unit to operate at a lower capacity most of the time, which translates into reduced energy consumption and costs. When the demand for heating increases, the furnace automatically shifts to a higher capacity, ensuring a consistent and comfortable indoor temperature. This flexibility not only enhances comfort but also extends the lifespan of the unit as it doesn't have to work harder than necessary.

Energy efficiency is a crucial characteristic of both models. With an Annual Fuel Utilization Efficiency (AFUE) rating of up to 96%, these furnaces convert a significant amount of the fuel they consume into usable heat. Such efficiency ratings not only help in reducing energy bills but also have a positive impact on the environment by minimizing greenhouse gas emissions.

Both models feature advanced technology in their design, including a fully modulating gas valve and a variable-speed blower motor. The modulating valve adjusts the gas flow in response to the thermostat’s signals, allowing for precise temperature control and improved comfort. Meanwhile, the variable-speed blower motor enhances airflow while operating quietly, significantly improving overall indoor air quality by promoting even heat distribution throughout the home.

From a structural standpoint, the TG9S*MP and GG9S*MP are built with durable materials designed for longevity. Their compact design allows for flexible installation options, whether in a closet, attic, or basement. The furnaces also come equipped with a robust heat exchanger crafted from high-quality materials, which ensures both reliability and efficiency.

In conclusion, the Johnson Controls TG9S*MP and GG9S*MP furnaces provide homeowners with efficient, reliable, and comfortable heating solutions. With advanced features such as two-stage operation, impressive AFUE ratings, and modern technology integrations, these models stand out in the market as dependable options for both energy savings and year-round comfort. Whether you're a homeowner looking to upgrade your heating system or a contractor seeking high-quality products for your clients, these furnaces represent a smart choice.
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