Johnson Controls TG9S*MP, GG9S*MP installation manual Section VI Twinning and Staging

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364861-UIM-B-0708

ACCESSORY CONNECTIONS

The furnace control will allow power-switching control of various acces- sories.

ELECTRONIC AIR CLEANER CONNECTION

Two 1/4” (0.64 cm) spade terminals (EAC and NEUTRAL) for electronic air cleaner connections are located on the control board. The terminals provide 115 VAC (1.0 amp maximum) during circulating blower opera- tion.

HUMIDIFIER CONNECTION

Two 1/4” (0.64 cm) spade terminals (HUM and NEUTRAL) for humidi- fier connections are located on the control board. The terminals provide 115 VAC (1.0 amp maximum) during heating system operation.

A mounting hole is provided on the control panel next to the furnace control board for mounting a humidifier transformer if required.

SECTION VI: TWINNING AND STAGING

In applications where more heating capacity or more airflow capacity is needed than what one furnace can deliver, twinning can be used to make two furnaces operate in tandem. When two furnaces are installed using the same duct system, it is very important that the two furnace cir- culating air blowers operate in unison. If one blower starts before the second blower, the duct system will become pressurized and the blower on the second furnace will turn backwards causing the second furnace to overheat, resulting in damage to the furnace. Twinning is used to make two furnaces operate in tandem, using one duct system, one room thermostat and causing both furnaces to turn on and off simulta- neously.

Before installing the relay and wiring, disconnect electrical power to both furnaces. Failure to cut power could result in electrical shock or equipment damage.

The relay must not be installed in any location where it could be exposed to water. If the relay has been exposed to water in any way, it must not be used.

TWINNING DUCT SYSTEM

Twinned furnaces must only be applied on a common duct system. A single air supply plenum must be used for both furnaces and coil(s). Separate plenums and supply ducts systems cannot be utilized. A sin- gle return air plenum, common to both furnaces must be used. It is sug- gested that a return platform be utilized, with bottom air entrance into each furnace. If a side entrance returns system is used, the common return duct must be divided equally so as to supply each furnace with an equal amount of return air.

Both furnaces must be identical models in both heating capacity and CFM capacity. Both furnaces must be operated on the same motor speed tap. See typical application, Figure 20, "Typical Twinned Furnace Application".

If furnace staging is desired with two single stage furnaces on a com- mon duct, where the gas burner on the first furnace operates on W1 and the gas burner on the second furnace operates on W2, then the use of an air-mixing device in the plenum to mix the air from both fur- naces is strongly recommended. The mixing device must be installed before any ducts that supply air to occupied spaces. Twinning causes both indoor fans to operate simultaneously. If a mixing device is not used, any ducts that are connected down stream from the furnace that operates on W2, will be supplying cold air in the Heating mode to the occupied spaces unless W2 is energized.

Vent Pipe

Electrical

Gas Supply

(Both sides)

Supply

 

1 Coil for Each Furnace

COMMON

Supply

Air

SUPPLY

 

PLENUM

 

FIGURE 20: Typical Twinned Furnace Application

When two furnaces are twinned, typical system total airflow will be approximately 85% of additive individual furnaces, i.e., two 2000 CFM units will yield a total 3400 CFM.

If a return duct is connected to only one furnace (with a connection between the two furnaces) an imbalance in the airflow will occur and the furnace furthest from the return plenum will overheat.

GAS PIPING

Furnace gas supplies must be provided as specified with these instruc- tions. Since the furnaces are side by side, with no space between, gas supplies must enter on the right and left respectively. All gas piping must be in accordance with the national fuel gas code, ANSI Z223.1, latest edition, and/or all local code or utility requirements.

TWINNING

In applications where more heating capacity or more airflow capacity is needed than what one furnace can deliver, twinning can be used to make two furnaces operate in tandem, using one duct system and one room thermostat. When one duct system is used for two furnaces, it is necessary that the two blowers operate in unison. The twinning function of the board in this furnace ensures that both blowers turn on and off simultaneously, and operate on the same blower speed.

Single-Wire Twinning

The control in the furnace has the single-wire twinning feature. With this feature, a single wire is connected between the TWIN terminal on one furnace board to the TWIN terminal on the second furnace board. The board then communicates the blower status from one furnace to the other along this wire. This communication makes the second furnace blower come on at the same time, and on the same speed, as the first furnace blower.

Single-Wire Twinning Instructions

Connect the control wiring as shown in Figure 21, "Single Stage Twin- ning Wiring Diagram".

1.Connect the low voltage wiring from the wall thermostat to the ter- minal strip on the control board of Furnace #1.

2.Connect a wire from the TWIN terminal of Furnace #1 to the TWIN terminal of Furnace #2.

3.Install a separate 24V relay as shown in the diagram below. Use of this relay is required, as it ensures that the transformers of the two furnaces are isolated, thus preventing the possibility of any safety

devices being bypassed.

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Johnson Controls Unitary Products

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Contents List of Figures Section I SafetyList of Sections List of TablesCombustion AIR Quality List of Contaminants Specific Safety Rules and PrecautionsSafety Requirements Directly BELOW. Keep Clear of ALL OBSTRUC- Tions Codes and StandardsInspection Ductwork General Information Section II DuctworkFurnace Location and Clearances COIL/FURNACE Assembly MC/FC/PC Series Coils Floor Base and Ductwork Installation DownflowCoil Installation Furnace Assembly MC & FC Series CoilsFurnace Assembly PC Series Coils Coil Flange InstallationFurnace Assembly MC Series Coils only Coil / Furnace Assembly HC Series CoilsSuspended Furnace / Crawl Space Installation Downflow Duct Connectors Attic InstallationBottom Return and Attic Installations Horizontal ApplicationSection III Filters Filter InstallationCabinet Dimensions Inches Btuh kW NominalSection IV GAS Piping GAS SafetyGAS Piping Installation Side ReturnElectrical Power Connections Section V Electrical PowerHigh Altitude Pressure Switch Conversion GAS Orifice Conversion for Propane LPAfue LOW Voltage Control Wiring ConnectionsSupply Voltage Connections AC 5D HP 2C Section VI Twinning and Staging Single-Wire Staging Instructions Single-Wire Twinning OperationSingle-Wire Staging Single-Wire Staging OperationCondensate Drain Trap and Drain Freeze Protection Condensate Drain LocationCondensate Drain Termination Inducer Rotated for Right Side Venting Airflow Horizontal Left Inducer Rotated Horizontal Right Inducer Rotated Combustion AIR/VENT Pipe Sizing Combustion AIR and Vent SafetySection Viii Combustion AIR and Vent System Fitting Equivalent Length Combustion AIR and Vent Piping AssemblyCombustion AIR / Venting Furnace Vent Connection SizesVent Clearances Home LayoutVenting Multiple Units Vent SystemVent Applications and Termination Combustion Air Source From Outdoors Combustion AIR SupplyOutdoor Combustion Air Ambient Combustion Air SupplyAir Supply Openings and Ducts Free AreaVentilated Combustion Air Termination Specially Engineered InstallationsVentilated Combustion Air Vent Blower RotationIgnition System Sequence Section IX START-UP AdjustmentsGAS Piping Leak Check Calculating the Furnace Input Natural GASRevolution Cu Ft Seconds For Size of Test Dial Revolution Cu FtSeconds For Read the manifold gas pressure Adjustment of Manifold GAS Pressure & Input RateRead the inlet gas pressure Inlet GAS Pressure RangeSection X Safety Controls Limit Controls TroubleshootingFurnace Control Diagnostics Sequence of OperationDiagnostic Fault Code Storage and Retrieval Section XI Replacement Parts List Section XII Wiring Diagram Johnson Controls Unitary Products York Drive Norman, OK Med-Lo Models ESP Nominal Size awg @ Over Current AmpsProtection Factory HeatingHorizontal Right

TG9S*MP, GG9S*MP specifications

Johnson Controls has long been at the forefront of building efficiency solutions, and their TG9S*MP and GG9S*MP series exemplify this commitment. These two-stage, multi-position gas furnaces are designed for optimal comfort and performance in residential applications, and they come packed with a variety of features that enhance their efficiency and operational capabilities.

One of the standout features of the TG9S*MP and GG9S*MP furnaces is their efficient two-stage operation. This technology allows the unit to operate at a lower capacity most of the time, which translates into reduced energy consumption and costs. When the demand for heating increases, the furnace automatically shifts to a higher capacity, ensuring a consistent and comfortable indoor temperature. This flexibility not only enhances comfort but also extends the lifespan of the unit as it doesn't have to work harder than necessary.

Energy efficiency is a crucial characteristic of both models. With an Annual Fuel Utilization Efficiency (AFUE) rating of up to 96%, these furnaces convert a significant amount of the fuel they consume into usable heat. Such efficiency ratings not only help in reducing energy bills but also have a positive impact on the environment by minimizing greenhouse gas emissions.

Both models feature advanced technology in their design, including a fully modulating gas valve and a variable-speed blower motor. The modulating valve adjusts the gas flow in response to the thermostat’s signals, allowing for precise temperature control and improved comfort. Meanwhile, the variable-speed blower motor enhances airflow while operating quietly, significantly improving overall indoor air quality by promoting even heat distribution throughout the home.

From a structural standpoint, the TG9S*MP and GG9S*MP are built with durable materials designed for longevity. Their compact design allows for flexible installation options, whether in a closet, attic, or basement. The furnaces also come equipped with a robust heat exchanger crafted from high-quality materials, which ensures both reliability and efficiency.

In conclusion, the Johnson Controls TG9S*MP and GG9S*MP furnaces provide homeowners with efficient, reliable, and comfortable heating solutions. With advanced features such as two-stage operation, impressive AFUE ratings, and modern technology integrations, these models stand out in the market as dependable options for both energy savings and year-round comfort. Whether you're a homeowner looking to upgrade your heating system or a contractor seeking high-quality products for your clients, these furnaces represent a smart choice.