Johnson Controls GG9S*MP Models ESP Nominal Size awg @ Over Current Amps, Protection, Med-Lo

Page 37

QUICK REFERENCE GUIDE

95.5% SINGLE STAGE MULTI-POSITION RESIDENTAL GAS FURNACES (33” TALL)

NOTES:

1. Refer to the condensate management and drain hose

plumbing for different configurations in this document. No

7. If thermoplastic evaporator ‘A’ coil drain pans are to be

installed in the up-flow/horizontal configuration, then extra 2”

This document does not replace the installation instructions, which must be referred to for detailed information.

 

hose clamps are needed for the condensate pan hook up.

2.

Drip leg in the gas line must be installed.

3.

The furnace controls require correct polarity on the power

 

supply and a proper ground.

4.

Y & G must be connected to the control board for cooling

 

operation.

5.

To measure total static pressure add supply duct pressure to

 

the return duct pressure, add pressure drop across the ‘A’

 

coil, and add pressure drop across the filter. Ignore negative

 

signs on the readings.

6.

Inlet gas pressure for natural gas should be 7” and that for

 

propane should be 11” w.c. Nominal manifold gas pressure

 

is 3.5” for natural gas and 10” w.c. for propane.

 

minimum spacing may be needed to ensure against drain

 

pan distortion.

8.

External filters required on all configurations.

9.

Electrical entry is available on both sides of the casing.

10.

All 33”, 95% furnaces are approved for single-pipe and 2-

 

pipe systems. For single pipe systems it is recommended to

 

install the combustion air coupling provided and install

 

approximately 18” of PVC pipe on the furnace.

11.

Do not install an external condensate trap on these fur-

 

naces, as it will prevent the unit from operating correctly.

 

SUPPLY END

 

2” Diameter

RETURN END

.56”

 

 

 

23.8”

3”

Vent Connection

 

 

 

 

 

 

Outlet

 

BCombustion Air Inlet

.56”

 

 

 

 

 

 

 

 

.56”

 

 

24.25”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Combustion Air Inlet

 

Combustion Air Inlet

DURING INSTALLATION, DOORS MUST REMAIN ON FURNACE WHEN MOVING

BOR LIFING.

Clips can be flipped into the up position for coil cabinet or plenum attachment

 

Airflow CFM (Bottom Return without Filters)

Minimum Wire

Total Unit

Maximum

Models

 

0.5" ESP (Nominal)

 

Size awg @ 75'

Over Current

 

 

Amps

 

 

 

 

 

 

 

One-Way

Protection

 

Low

Med-Lo

 

Med-Hi

 

High

 

 

 

 

(T,G)G9S040A08MP11

581

653

818

 

950

14

8.0

15

(T,G)G9S060A10MP11

769

917

1038

 

1103

14

10.0

15

(T,G)G9S060B12MP11

713

872

1082

 

1243

14

10.0

15

(T,G)G9S080B12MP11

854

1008

1179

 

1370

14

10.0

15

(T,G)G9S080C16MP11

838

1250

1465

 

1671

14

11.5

15

(T,G)G9S080C22MP11

1285

1586

1937

 

2162

12

17.0

20

(T,G)G9S100C16MP11

819

1224

1477

 

1706

14

11.5

15

(T,G)G9S100C20MP11

1183

1430

1712

 

1934

12

17.0

20

(T,G)G9S120D16MP11

876

1254

1495

 

1805

14

11.5

15

(T,G)G9S120D20MP11

1190

1430

1739

 

1977

12

17.0

20

(T,G)G9S130D20MP11

1198

1459

1786

 

2047

12

17.0

20

 

 

 

 

 

 

 

 

 

Maximum

 

Factory Heating

Temperature

Time For 1 ft3 Natural Gas

Models

Vent Equivalent1

 

 

3

 

 

 

 

 

 

 

 

 

 

Speed Setting2

Rise Range

(1030 Btu/Ft )

 

2"

3"

 

 

 

 

 

Seconds On (Rate)

(T,G)G9S040A08MP11

65’

90’

 

Med-Hi

 

30°F-60°F

 

93

(T,G)G9S060A10MP11

65’

90’

 

High

 

30°F-60°F

 

62

(T,G)G9S060B12MP11

65’

90’

 

Med-Hi

 

30°F-60°F

 

62

Condensate Drain

Gas Pipe

 

 

 

 

 

 

 

 

(Downflow)

 

 

Condensate Drain

Entry

 

 

 

 

 

 

 

 

 

(Downflow)

Vent Connection

 

 

 

Electrical

 

 

 

 

 

 

 

 

Outlet

 

 

 

 

 

 

 

 

Entry

 

 

 

Vent Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Condensate

 

 

 

Outlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drain

 

 

 

 

23”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thermostat

 

 

 

 

 

 

 

 

 

 

 

 

 

Wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Optional Return Air

 

 

 

 

 

 

 

 

Cutout (Either side)

 

28.5”

 

 

 

 

 

 

 

 

1.5”

 

 

 

 

 

 

 

 

 

 

29.5”

 

 

 

 

 

RIGHT SIDE

 

 

 

 

 

 

LEFT SIDE

 

 

 

Follow all national, local codes and standards in addition to this document. The installation must comply with regulations of the serving gas supplier, local building, heating, plumbing, and other codes. In absence of local codes, the installation must comply with the national codes and all authorities having jurisdiction.

A-COIL

14”

1”

33”

AFRONT

(T,G)G9S080B12MP11

65’

90’

High

35°F-65°F

46

(T,G)G9S080C16MP11

65’

90’

High

35°F-65°F

46

(T,G)G9S080C22MP11

65’

90’

Med-Hi

35°F-65°F

46

(T,G)G9S100C16MP11

30’

90’

High

35°F-65°F

37

(T,G)G9S100C20MP11

30’

90’

Med-Hi

35°F-65°F

37

(T,G)G9S120D16MP11

30’

90’

High

40°F-70°F

30

(T,G)G9S120D20MP11

30’

90’

Med-Hi

35°F-65°F

30

(T,G)G9S130D20MP11

N/A

85’

High

45°F-75°F

28

1.For venting purposes, one 90° sweep elbow is equal to 5 Ft. of venting length, one 90° standard elbow is equal to 10 equiva- lent feet of vent length. Vent termination elbows are not included in these calculations, minimum required vent length is 15 ft.

2.Must be changed if not in rise range.

Subject to change without notice. Printed in U.S.A.

*401260*

401260-URG-C-0808

Copyright © 2008 by Johnson Controls, Inc. All rights reserved.

Supersedes: 401260-URG-B-0708

 

 

 

Johnson Controls Unitary Products

5005 York Drive

Norman, OK 73069

CLEARANCES

Application

Upflow

Downflow

Horizontal

Top

1"

0"

0"

 

 

 

 

Vent

0"

0"

0"

 

 

 

 

Rear

0"

0"

0"

 

 

 

 

Side

0"

0"

1"

 

 

 

 

Front*

0"

0"

0"

 

 

 

 

Floor

Combustible

Combustible1

Combustible

Closet

Yes

Yes

Yes

 

 

 

 

Line Contact

No

No

Yes

 

 

 

 

1. For combustible floors only when used with special sub-base.

*24" clearance in front and 18" on side recommended for service access.

All furnaces approved for alcove and attic installation.

DIMENSIONS

Cabinet Size

A (in)

B (in)

All 'A' Cabinet Furnaces

14-1/2"

13-3/8"

 

 

 

All 'B' Cabinet Furnaces

17-1/2"

16-3/8"

 

 

 

All 'C' Cabinet Furnaces

21"

19-7/8"

 

 

 

All 'D' Cabinet Furnaces

24-1/2"

23-3/8"

 

 

 

LED INDICATOR

Slow Green Flash

Normal operation

Slow Amber Flash

Normal operation with call for heat

Any Red Flash = Fault condition

Any Rapid 4 Flash = Potential fault codes / conditions

Image 37
Contents List of Sections Section I SafetyList of Figures List of TablesSafety Requirements Specific Safety Rules and PrecautionsCombustion AIR Quality List of Contaminants Inspection Codes and StandardsDirectly BELOW. Keep Clear of ALL OBSTRUC- Tions Furnace Location and Clearances Section II DuctworkDuctwork General Information Coil Installation Floor Base and Ductwork Installation DownflowCOIL/FURNACE Assembly MC/FC/PC Series Coils Furnace Assembly MC & FC Series CoilsFurnace Assembly MC Series Coils only Coil Flange InstallationFurnace Assembly PC Series Coils Coil / Furnace Assembly HC Series CoilsBottom Return and Attic Installations Downflow Duct Connectors Attic InstallationSuspended Furnace / Crawl Space Installation Horizontal ApplicationCabinet Dimensions Inches Filter InstallationSection III Filters Btuh kW NominalGAS Piping Installation GAS SafetySection IV GAS Piping Side ReturnHigh Altitude Pressure Switch Conversion Section V Electrical PowerElectrical Power Connections GAS Orifice Conversion for Propane LPSupply Voltage Connections LOW Voltage Control Wiring ConnectionsAfue AC 5D HP 2C Section VI Twinning and Staging Single-Wire Staging Single-Wire Twinning OperationSingle-Wire Staging Instructions Single-Wire Staging OperationCondensate Drain Termination Condensate Drain LocationCondensate Drain Trap and Drain Freeze Protection Inducer Rotated for Right Side Venting Airflow Horizontal Left Inducer Rotated Horizontal Right Inducer Rotated Section Viii Combustion AIR and Vent System Combustion AIR and Vent SafetyCombustion AIR/VENT Pipe Sizing Combustion AIR / Venting Combustion AIR and Vent Piping AssemblyFitting Equivalent Length Furnace Vent Connection SizesHome Layout Vent ClearancesVent Applications and Termination Vent SystemVenting Multiple Units Outdoor Combustion Air Combustion AIR SupplyCombustion Air Source From Outdoors Ambient Combustion Air SupplyFree Area Air Supply Openings and DuctsVentilated Combustion Air Specially Engineered InstallationsVentilated Combustion Air Termination Vent Blower RotationGAS Piping Leak Check Section IX START-UP AdjustmentsIgnition System Sequence Calculating the Furnace Input Natural GASSeconds For Seconds For Size of Test Dial Revolution Cu FtRevolution Cu Ft Read the inlet gas pressure Adjustment of Manifold GAS Pressure & Input RateRead the manifold gas pressure Inlet GAS Pressure RangeSection X Safety Controls Furnace Control Diagnostics TroubleshootingLimit Controls Sequence of OperationDiagnostic Fault Code Storage and Retrieval Section XI Replacement Parts List Section XII Wiring Diagram Johnson Controls Unitary Products York Drive Norman, OK Protection Models ESP Nominal Size awg @ Over Current AmpsMed-Lo Factory HeatingHorizontal Right

TG9S*MP, GG9S*MP specifications

Johnson Controls has long been at the forefront of building efficiency solutions, and their TG9S*MP and GG9S*MP series exemplify this commitment. These two-stage, multi-position gas furnaces are designed for optimal comfort and performance in residential applications, and they come packed with a variety of features that enhance their efficiency and operational capabilities.

One of the standout features of the TG9S*MP and GG9S*MP furnaces is their efficient two-stage operation. This technology allows the unit to operate at a lower capacity most of the time, which translates into reduced energy consumption and costs. When the demand for heating increases, the furnace automatically shifts to a higher capacity, ensuring a consistent and comfortable indoor temperature. This flexibility not only enhances comfort but also extends the lifespan of the unit as it doesn't have to work harder than necessary.

Energy efficiency is a crucial characteristic of both models. With an Annual Fuel Utilization Efficiency (AFUE) rating of up to 96%, these furnaces convert a significant amount of the fuel they consume into usable heat. Such efficiency ratings not only help in reducing energy bills but also have a positive impact on the environment by minimizing greenhouse gas emissions.

Both models feature advanced technology in their design, including a fully modulating gas valve and a variable-speed blower motor. The modulating valve adjusts the gas flow in response to the thermostat’s signals, allowing for precise temperature control and improved comfort. Meanwhile, the variable-speed blower motor enhances airflow while operating quietly, significantly improving overall indoor air quality by promoting even heat distribution throughout the home.

From a structural standpoint, the TG9S*MP and GG9S*MP are built with durable materials designed for longevity. Their compact design allows for flexible installation options, whether in a closet, attic, or basement. The furnaces also come equipped with a robust heat exchanger crafted from high-quality materials, which ensures both reliability and efficiency.

In conclusion, the Johnson Controls TG9S*MP and GG9S*MP furnaces provide homeowners with efficient, reliable, and comfortable heating solutions. With advanced features such as two-stage operation, impressive AFUE ratings, and modern technology integrations, these models stand out in the market as dependable options for both energy savings and year-round comfort. Whether you're a homeowner looking to upgrade your heating system or a contractor seeking high-quality products for your clients, these furnaces represent a smart choice.