Johnson Controls GG9S*MP Supply Voltage Connections, LOW Voltage Control Wiring Connections, Afue

Page 11

364861-UIM-B-0708

Table 6: Ratings & Physical / Electrical Data

Input

Output

Nominal

Total Unit

AFUE

Air Temp. Rise

Max

Min. wire Size

Max. Outlet

Airflow

Over-Current

(awg) @ 75 ft

Air Temp

 

 

 

 

Amps

%

 

 

MBH

kW

MBH

kW

CFM

m3/min

°F

°C

Protect

one way

°F

°C

 

 

40

11.7

38

11.1

800

22.7

8.0

95.5

30-60

17-33

15

14

155

68.3

60

17.6

57

16.7

1000

28.3

10.0

95.5

30-60

19-36

15

14

155

68.3

60

17.6

57

16.7

1200

34.0

10.0

95.5

30-60

19-36

15

14

160

71.1

80

23.4

76

22.3

1200

34.0

10.0

95.5

35-65

19-36

15

14

165

73.9

80

23.4

76

22.3

1600

45.3

11.5

95.5

35-65

19-36

15

14

155

68.3

80

23.4

76

22.3

2200

62.3

17.0

95.5

35-65

19-36

20

12

155

68.3

100

29.3

95

27.8

1600

45.3

11.5

95.5

35-65

19-36

15

14

165

73.9

100

29.3

95

27.8

2000

56.6

17.0

95.5

35-65

19-36

20

12

155

68.3

120

35.1

114

33.4

1600

45.3

11.5

95.5

40-70

22-39

15

14

170

76.7

120

35.1

114

33.4

2000

56.6

17.0

95.5

35-65

19-36

20

12

160

71.1

130

38.1

123.5

36.2

2000

56.6

17.0

95.5

45-75

28-44

20

12

165

73.9

Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.

Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes. The furnace shall be installed so that the electrical components are protected from water.

SUPPLY VOLTAGE CONNECTIONS

Junction

Box

Connect ground lead to screw

Electrical Entry

L1-Hot BLK

Neutral WHT

FIGURE 17: Electrical Wiring

1.Provide a power supply separate from all other circuits. Install overcurrent protection and disconnect switch per local/national electrical codes. The switch should be close to the unit for conve- nience in servicing. With the disconnect or fused switch in the OFF position, check all wiring against the unit wiring label. Refer to the wiring diagram in this instruction.

2.Remove the screws retaining the wiring box cover. Route the power wiring through the opening in the unit into the junction box with a conduit connector or other proper connection. In the junc- tion box there will be 3 wires, a Black Wire, a White Wire. Connect the power supply as shown on the unit-wiring label on the inside of the blower compartment door or the wiring schematic in this sec- tion. The black furnace lead must be connected to the L1 (hot) wire from the power supply. The white furnace screw must be con- nected to neutral. Connect the power supply ground to the green screw (equipment ground) An alternate wiring method is to use a field provided 2” (5.1 cm) x 4” (10.2 cm) box and cover on the out- side of the furnace. Route the furnace leads into the box using a protective bushing where the wires pass through the furnace panel. After making the wiring connections replace the wiring box cover and screws. Refer to Figure 17, "Electrical Wiring".

3.The furnace's control system requires correct polarity of the power supply and a proper ground connection. Refer to Figure 17, "Elec- trical Wiring"

The power connection leads and wiring box may be relocated to the left side of the furnace. Remove the screws and cut wire tie holding excess wiring. Reposition on the left side of the furnace and fasten using holes provided.

LOW VOLTAGE CONTROL WIRING CONNECTIONS

Install the field-supplied thermostat by following the instructions that come with the thermostat. With the thermostat set in the OFF position and the main electrical source disconnected, connect the thermostat wiring from the wiring connections on the thermostat to the terminal board on the ignition module, as shown in Figure 18, "Thermostat Chart - Single Stage AC with Single Stage PSC Furnaces". Electronic thermo- stats may require the common wire to be connected. Apply strain relief to thermostat wires passing through cabinet. If air conditioning equip- ment is installed, use thermostat wiring to connect the Y and C termi- nals on the furnace control board to the proper wires on the condensing unit (unit outside).

Set the heat anticipator in the room thermostat to 0.4 amps. Setting it lower will cause short cycles. Setting it higher will cause the room temperature to exceed the set points.

Some electronic thermostats do not have adjustable heat anticipa- tors. They should be set to six cycles per hour. Follow the thermo- stat manufacturer's instructions.

The 24-volt, 40 VA transformer is sized for the furnace components only, and should not be connected to power auxiliary devices such as humidifiers, air cleaners, etc. The transformer may provide power for an air conditioning unit contactor.

Johnson Controls Unitary Products

11

Image 11
Contents List of Tables Section I SafetyList of Sections List of FiguresCombustion AIR Quality List of Contaminants Specific Safety Rules and PrecautionsSafety Requirements Directly BELOW. Keep Clear of ALL OBSTRUC- Tions Codes and StandardsInspection Ductwork General Information Section II DuctworkFurnace Location and Clearances Furnace Assembly MC & FC Series Coils Floor Base and Ductwork Installation DownflowCoil Installation COIL/FURNACE Assembly MC/FC/PC Series CoilsCoil / Furnace Assembly HC Series Coils Coil Flange InstallationFurnace Assembly MC Series Coils only Furnace Assembly PC Series CoilsHorizontal Application Downflow Duct Connectors Attic InstallationBottom Return and Attic Installations Suspended Furnace / Crawl Space InstallationBtuh kW Nominal Filter InstallationCabinet Dimensions Inches Section III FiltersSide Return GAS SafetyGAS Piping Installation Section IV GAS PipingGAS Orifice Conversion for Propane LP Section V Electrical PowerHigh Altitude Pressure Switch Conversion Electrical Power ConnectionsAfue LOW Voltage Control Wiring ConnectionsSupply Voltage Connections AC 5D HP 2C Section VI Twinning and Staging Single-Wire Staging Operation Single-Wire Twinning OperationSingle-Wire Staging Single-Wire Staging InstructionsCondensate Drain Trap and Drain Freeze Protection Condensate Drain LocationCondensate Drain Termination Inducer Rotated for Right Side Venting Airflow Horizontal Left Inducer Rotated Horizontal Right Inducer Rotated Combustion AIR/VENT Pipe Sizing Combustion AIR and Vent SafetySection Viii Combustion AIR and Vent System Furnace Vent Connection Sizes Combustion AIR and Vent Piping AssemblyCombustion AIR / Venting Fitting Equivalent LengthHome Layout Vent ClearancesVenting Multiple Units Vent SystemVent Applications and Termination Ambient Combustion Air Supply Combustion AIR SupplyOutdoor Combustion Air Combustion Air Source From OutdoorsFree Area Air Supply Openings and DuctsVent Blower Rotation Specially Engineered InstallationsVentilated Combustion Air Ventilated Combustion Air TerminationCalculating the Furnace Input Natural GAS Section IX START-UP AdjustmentsGAS Piping Leak Check Ignition System SequenceRevolution Cu Ft Seconds For Size of Test Dial Revolution Cu FtSeconds For Inlet GAS Pressure Range Adjustment of Manifold GAS Pressure & Input RateRead the inlet gas pressure Read the manifold gas pressureSection X Safety Controls Sequence of Operation TroubleshootingFurnace Control Diagnostics Limit ControlsDiagnostic Fault Code Storage and Retrieval Section XI Replacement Parts List Section XII Wiring Diagram Johnson Controls Unitary Products York Drive Norman, OK Factory Heating Models ESP Nominal Size awg @ Over Current AmpsProtection Med-LoHorizontal Right

TG9S*MP, GG9S*MP specifications

Johnson Controls has long been at the forefront of building efficiency solutions, and their TG9S*MP and GG9S*MP series exemplify this commitment. These two-stage, multi-position gas furnaces are designed for optimal comfort and performance in residential applications, and they come packed with a variety of features that enhance their efficiency and operational capabilities.

One of the standout features of the TG9S*MP and GG9S*MP furnaces is their efficient two-stage operation. This technology allows the unit to operate at a lower capacity most of the time, which translates into reduced energy consumption and costs. When the demand for heating increases, the furnace automatically shifts to a higher capacity, ensuring a consistent and comfortable indoor temperature. This flexibility not only enhances comfort but also extends the lifespan of the unit as it doesn't have to work harder than necessary.

Energy efficiency is a crucial characteristic of both models. With an Annual Fuel Utilization Efficiency (AFUE) rating of up to 96%, these furnaces convert a significant amount of the fuel they consume into usable heat. Such efficiency ratings not only help in reducing energy bills but also have a positive impact on the environment by minimizing greenhouse gas emissions.

Both models feature advanced technology in their design, including a fully modulating gas valve and a variable-speed blower motor. The modulating valve adjusts the gas flow in response to the thermostat’s signals, allowing for precise temperature control and improved comfort. Meanwhile, the variable-speed blower motor enhances airflow while operating quietly, significantly improving overall indoor air quality by promoting even heat distribution throughout the home.

From a structural standpoint, the TG9S*MP and GG9S*MP are built with durable materials designed for longevity. Their compact design allows for flexible installation options, whether in a closet, attic, or basement. The furnaces also come equipped with a robust heat exchanger crafted from high-quality materials, which ensures both reliability and efficiency.

In conclusion, the Johnson Controls TG9S*MP and GG9S*MP furnaces provide homeowners with efficient, reliable, and comfortable heating solutions. With advanced features such as two-stage operation, impressive AFUE ratings, and modern technology integrations, these models stand out in the market as dependable options for both energy savings and year-round comfort. Whether you're a homeowner looking to upgrade your heating system or a contractor seeking high-quality products for your clients, these furnaces represent a smart choice.