Kenmore 153.335963, 153.335863, 153.335846 Start Up Conditions, Strange Sounds, Thermal Expansion

Page 31

Troubleshooting Guide

Start Up Conditions

THERMAL EXPANSION

Water supply systems may, because of such events as high line pressure, frequent cut-offs, the effects of water hammer among others, have installed devices such as pressure reducing valves, check valves, back flow preventers, etc._to control these types of _roblems. When these devices are not equipped with an internal y_pass, and no other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (ther-

mal expansion) and closed systems do not allow for the expan- sion of heated water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving point of the water heater's temperature-pressure relief valve is reached, the valve will relieve the excess pressure. The temperature-pressure relief valve is not intended for the constant relief of thermal

expansion. This is an unacceptable condition and must be cor- rected.

It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expan- sion tank to relieve the pressure built by thermal expansion.

Thermal expansion tanks are available from Sears stores and through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for assistance in controlling these situations.

HOT

COLD WATERHEATER

(3)

 

COLDWATER

PRESSURE

 

, INLETFITTING

REDUCING

 

 

VALVEWITH

 

 

BY-PASS

 

(1)

 

 

TANK

 

EXPANSION(_

PRESSUREGAUGE COL

WATER

SHUTOFF

RECOHMENDED INSTALLATION

(VERTICAL MOUNTING)

WATER HEATER

FLOOR, CEILING

COLD WATER

JOIST, ETC.

INLET FI'H'ING

 

HOT

STRAPPING

Thermal

Expansion

Tank Specifications

 

 

Model

Tank Capacity

! Dimensions

in Inches

[ Pipe

Fitting

]

Numbe r

, !nGall0ns_

 

D!ameter

I Length

On,

Tank

I

153:33!O20

2

.

8inches

12_inches;

_',Male

 

153.331050

5

i

11 inches

14_ inches

Y_'Male

 

Expansion Tank

Sizing

Chart

 

 

 

 

Inlet*

Water Heater

Capacity

(Gallons)

 

Water

 

 

 

 

 

Expansion

Pressure

30

40

50

66

82

40psl

2

2

2

5

5

Tank

Capacity

50psi

2

2

2

5

5

Needed

60psi

2

2

5

5

5

 

70psi,

12

2

5

5

5

 

80psi

2

5

5

5

5

*Highest recorded inlet water pressure m a 24 hour period or regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If the i,nlet water pressure is higher than 40 psi, the expansion tanks air pressure must be adjusted to match that

pressure, but must not be higher than 80 psi.

O)

 

PRESSURE

 

 

REDUCING INLETCOLD

VALVEWITH

WATER

0)

BY-PASS

SHUTOFF

EXPANSION

 

 

 

(2) !

 

PRESSUREGAUGE

 

ALTERNATE RECOMMENDED

 

INSTALLATION

 

(HORIZONTAL

HOUNTING)

 

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal parts during periods of heat-upand cool-down do not represent harmful or dangerous conditions.

Condensation causes sizzling and popping with the burner area

during heating and cooling periods and should be considered

normal. See "Condensation" section.

31

Image 31
Contents Or Operating this Water Heater For Your SafetyWater Heater What to do if YOU Smell GASDEATH, Serious Bodily INJURY, or Property Safety PrecautionsSafety Precautions on Safety PrecautionsAwarningj AwarningAwarning Contents Customer Responsibilities Install or Operate the Water HeaterMaterials and Basic Tools Needed Additional Tools Needed When Sweat SolderingRemoving the Old Water Heater Installation InstructionsWater passingouve Heateradjacentto the gascontrolvalvefor all clearances Locating the New Water HeaterWhile this may reduce the chancesof flammablevaporsfrom a This warningmay result in a fire hazardIFigure 3a Installation InstructionsContd Venting ClearancesVenting Through Roof- Clearances Installation Instructions contdVErTm Hotter Water can SCALDWater heatersare intendedto Temperature RegulationsectioninthismanualInstallation Completed Using Sears Installation KIT Water PipingAt the time of manufacturethis water heater was provided Temperature-Pressure Relief ValveFilling the Water Heater WiringUSE with Power Cord USE Without Power CordWiring Diagram Installation Instructions contdVenting Venting Through AN Outside Wall ALL Models Venting contdVenting System Example Installations for ALL Models Installation Showing USE of PVC, ABS or Cpvc Pipe PrecautionsVenting Through a Roof ALL Models Connecting PVC Pipe Vent to BlowerPVC Schedule 40 vent piping GAS Piping with ALL Black Iron Pipe to GAS Control Gas PipingSediment Trap GAS Piping withContd Installation ChecklistBefore Lighting the Pilot Before the Water Heater will Operate Operating InstructionsAN Odorant iS Added to the GAS Used By this Water Heater For Your Safety If YOU Shell GASLighting Awarning Before Lighting Propane L.R GAS WaterWhattodoif Yousmellgas Operating Instructions contdOperating Instructions contd Temperature RegulationSonunattendedin a bathtubor shower Oiling Instructions Service and AdjustmentTank Sediment Cleaning Burner InspectionDraining Service and Adjustment contdGas Control Valve & Burner Assembly Replacement Information Temperature-Pressure Relief Valve OperationService Drain Valve Washer ReplacementHousekeeping Strange Sounds Start Up ConditionsThermal Expansion SMOKE/ODOR Troubleshooting Guide contdOperational Conditions CondensationOperational Conditions contd High Temperature Shut OFF SystemWater is TOO HOT Acautioni Leakage CheckpointsThermostat and GAS Supply Check Troubleshooting Guide contd0RE Property Damage TroubleshootingGuide contd AcautionYes Page Parts Order List Power Miser TM 9 Power Vent GAS Water HeatersParts Order List contd Power Miser TM 9 Power Vent GAS Water Heaters Model NumbersParts Order List Part Description Parts Order List contdMY-HOMIE Warranty