Kenmore 153.331492 Cleaning the Combustion Chamber and Flame-arrestor, Explosion Hazard

Page 31

4.Remove the screw that secures the pilot shield and pilot assembly to the pilot bracket (Figure 35). Keep the screw for future use.

5.Loosen the nut securing the pilot tube to the pilot assembly. NOTE: To prevent any bending of the pilot bracket, use pliers to hold the pilot assembly bracket while loosening the pilot nut.

6.Pull the pilot tube from the pilot assembly (Figure 35).

IMPORTANT: Be careful not to bend or alter the position of the pilot assembly components.

7.Using the old pilot/pilot tube assembly as a guide, bend the new pilot tube to match the old one. NOTE: Make only the bends closest to the pilot before going to the next step. DO NOT crimp or crease the pilot tube.

8.Push the new pilot assembly connectors through the hole in the manifold door where the two piece wire connector wilt be seated (See Figure 35). Reconnect the pilot tube and tighten the nut securing it to the pilot assembly. IM PORTANT: Keep the pilot orifice in the pilot when making the connection. Do not operate the water heater without the pilot orifice installed.

9.Reattach the pilot shield and pilot assembly to the pilot bracket.

10.Reattach the burner and secure with the screws

removed earlier. NOTE: See Figure 34 for correct burner orientation.

11.Position the new pilot tube through the largest opening of the two piece wire connector. NOTE: The largest opening should be located at the top position. The igniter wire should be located in the middle opening and thermopile wires in the bottom opening.

12.Reposition the two piece wire connector in the manifold door opening and secure it with the retainer clip.

13.Before you proceed to the next step, install the new brass ferrule nut in the gas control valve/thermostat's pilot tube opening. HAND TIGHTEN ONLY.

14.See "Replacing the Manifold/Burner Assembly."

Burner and other fittings

not shown for clarity.

Thermopile

Connector

_tainer Clip

Wire

Pilot Tube _ _

Two Piece / _

Wire Connector

FIGURE 35.

Pilot

Thermopile

Thermopile

Connector

Thermal

Connectors

FIGURE 36.

Cleaning the Combustion Chamber and Flame-arrestor

1.Follow procedure outlined in "Removing the Manifold/ Burner Assembly."

2.Use a vacuum cleaner/shop vac to remove all loose debris in the combustion chamber (Figure 37). Use compressed

air to clear any dust or debris that may have accumulated in the flame-arrestor.

COMBUSTION CHAMBER

FLAME ARRESTOR

DOOR GASKET

BASE-RING

FIGURE 37.

3.Reassemble by following the procedure under "Replacing the Manifold/Burner Assembly."

Replacing the Manifold/Burner Assembly

Explosion Hazard

Tighten both manifold door screws securely.

Remove any fiberglass between gasket and combustion chamber.

Replace viewport if glass is missing or damaged.

Replace two piece wire connector if missing or removed.

Replace door gasket if damaged.

Failure to follow these instructions can result in death, explosion, or fire.

1.Check the door gasket for damage or imbedded debris prior to installation.

2.Inspect the view port for damage and replace as required.

3.Insert the manifold/burner assembly into the burner

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Contents =iI=1,Ctd,,,it= 153.331492 Gallon 153.331592Important Definitions Read and follow water heater warnings and instructionsFire or Explosion Harzard Improper installation and use may result in property damageFire Hazard GAS Supply Troubleshootingguide Year Limited Warranty on Water Heater Important Information About This Water Heater Excessive Weight HazardMaterials Needed Vent Pipe Inner Door Gas Control GET to Know Your Water Heater GAS ModelsInstallation Checklist Manualgas SHUT-OFFVALVE Removing the Old Water HeaterCFire or Explosion Hazard Location RequirementsSite Location Carbon Monoxide Poisoning HazardBreathing Hazard Carbon Monoxide Gas Clearances and AccessibilityInsulation Blankets Property Damage HazardExplosion Hazard Filling the Water HeaterGas Requirements Gas PipingGas Pressure Gas Pressure TestingConfined Space Carbon Monoxide WarningUnconfined Space All Air from Inside the BuildingLouvers and Grilles All Air from OutdoorsVent Pipe System Draft Hood InstallationVent Connectors Vent Pipe SizeVertical Exhaust Gas Vent Chimney ConnectionTvALvE Piping InstallationExplosion Harzard Temperature and Pressure Relief ValveTemperature & Pressure Relief Valve Closed System/Thermal ExpansionWhat to do if YOU Smell GAS Lighting InstructionsEmergency Shut Down Water Temperature RegulationChecking the Draft Burner FlamesGascontroutemperatureknob Caon Monoxide and Fire Hazard Tank Sediment CleaningVent System Inspection Burner InspectionDraining and Flushing Temperature-Pressure Relief Valve OperationHousekeeping Anode Rod InspectionService Full Assembly Electronic Control Module Removing the Manifold/Burner Assembly Replacement PartsExternal Inspection & Cleaning Base-Ring Filter Removing the Burner from the Manifold Burner AssemblyExplosion Hazard Cleaning the Combustion Chamber and Flame-arrestorPiezoelectric Igniter System Strange Sounds Expansion Tank SpecificationsExpansion Tank Sizing Chart Start Up ConditionsOperational Conditions Page Problemled Status Problem Page Page Page Page Page

153.331492, 153.331592 specifications

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