Roberts Gorden 10081601NA Rev H 12/11 service manual Roberts-Gordon LLC

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TABLE OF CONTENTS

SECTION 1: Introduction

2

SECTION 7: Variable Frequency Drive Programming

42

1.1 Safety

2

7.1 VFD Parameter Settings For Use With ROBERTS

 

1.2 What is ROBERTS GORDON® ULTRAVAC™?

2

GORDON® ULTRAVAC™

42

1.3 General Requirements

2

7.2 Altering VFD Parameters

43

1.4 CORAYVAC® Design Requirements

2

SECTION 8: Commissioning The CORAYVAC® System ....

44

1.5 Example Site Layout

3

8.1 Setting The CORAYVAC® End Burner Vacuum

44

1.6 Check Installation Materials

3

SECTION 9: Troubleshooting

48

1.7 Safety Labels and Their Placement

3

SECTION 10: Replacement Parts

55

1.8 Carton Contents

10

10.1 ROBERTS GORDON® ULTRAVAC™ Controller

 

1.9 Standard Parts List

13

Replacement Parts

56

SECTION 2: Specifications

16

10.2 Variable Frequency Drive Replacement Parts

57

2.1 ROBERTS GORDON® ULTRAVAC™ Controller

16

10.3 ULTRAVAC™ BMS Link Controller Replacement

 

2.2

ULTRAVAC™ BMS Link Controller

16

Parts

58

2.3

NEMA 4 Enclosure (P/N 10080302)

16

10.4 Repeater Replacement Parts

59

2.4

Repeater

16

10.5 Replacement Parts Instructions

60

2.5

Temperature Sensors

16

SECTION 11: The ROBERTS GORDON® ULTRAVAC™ Limited

2.6

Line Reactor 480 V / 4 A Output

17

Warranty

62

2.7

Variable Frequency Drive (VFD)

19

 

 

SECTION 3: Installation

21

 

 

3.1

Preparation

21

 

 

3.2 Positioning the ROBERTS GORDON® ULTRAVAC™

 

 

 

 

Controller and Variable Frequency Drive

21

 

 

3.3

Cable Requirements:

22

 

 

3.4

Electrical Installation Requirements of ULTRAVAC™

 

 

 

 

Controller

22

 

 

3.5

Pump Requirements

23

 

 

3.6

Variable Frequency Drive Requirements

23

 

 

3.7

Indoor Sensor Placement

24

 

 

3.8

Outdoor Sensor Placement

24

 

 

3.9

Outside Air Supply

24

 

 

SECTION 4: Typical External Diagrams

25

 

 

SECTION 5: Communications

30

 

 

5.1

Dedicated Phone Line for Central Controller Modem 30

 

 

5.2

RS-485 Converter for Central Controller

31

 

 

5.3

TCP/IP Communication Module

32

 

 

5.4

Direct Connect

33

 

 

5.5

Communications Between Multiple ROBERTS

 

 

 

 

GORDON® ULTRAVAC™ Controllers

35

 

 

SECTION 6: ULTRAVAC™ BMS Link Controller

38

 

 

6.1

ULTRAVAC™ BMS Link Controller Overview

38

 

 

6.2

ULTRAVAC™ BMS Link Controller Requirements

39

 

 

6.3

Technical Data

40

 

 

6.4

ULTRAVAC™ BMS Link Controller Programming

40

 

 

There are references in this manual to various trademarks. All trademarks mentioned herein, whether registered or not, are the property of their respective owners. Roberts-Gordon LLC is not sponsored by or affiliated with any of the trademark or regis- tered trademark owners, and make no representations about them, their owners, their products or services. Roberts-Gordon LLC is not sponsored by or affiliated with BACnet® or MODBUS®.

© 2011 Roberts-Gordon LLC

All rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping or information storage and retrieval systems - without the written permission of Roberts-Gordon LLC.

Printed in U.S.A.

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Contents UltraVac Page Roberts-Gordon LLC Page Table of Figures Page Page Introduction 1.1 Safety What is Roberts Gordon ULTRAVAC?Corayvac Design Requirements Programming Details Check Installation Materials 1.6.1 Switchable LoadsSafety Labels and Their Placement Example Site LayoutUltravac Controller Label Placement Ultravac BMS Link Controller Label Placement VFD Label Placement Repeater Label Placement Connected Components Connected Components Carton Contents Urvsc Ultravac Satellite Controller Urvccm Ultravac Central Controller with Modem Urvccr Ultravac Central Controller with RS-485 Converter Urvbnc Ultravac BMS Link Controller Standard Parts ListCommon Components of Roberts Gordon Ultravac Controls Example Site Layout Specifications Line Reactor 480 V / 4 a Input Nema 4 Enclosure for Indoor Sensor P/NVoltage Surge Suppressor 277 / 480 Line Reactor 480 V / 4 a OutputRoberts Gordon Ultravac Controller Specifications Nema 4 Models Variable Frequency Drive VFD 2.7.1 Enclosure Standard ModelsVariable Frequency Drive Components Factory pre-wiring shown Installation PreparationVFD should be mounted in locations where Variable Frequency Drive VFD Cable RequirementsUltravac Controller Ultravac BMS Link ControllerVariable Frequency Drive Requirements Pump RequirementsIndoor Sensor Placement Outdoor Sensor PlacementOutside Air Supply Typical External Diagrams Roberts Gordon Ultravac Central Controller External Wiring Roberts Gordon Ultravac Central Controller External Wiring Roberts Gordon Ultravac Satellite Controller External Wiring Roberts Gordon Ultravac Satellite Controller External Wiring Dedicated Phone Line for Central Controller Modem CommunicationsRS-485 PC Connection RS-485 Converter for Central ControllerTCP/IP Communication Module Mounting TCP/IP Communication ModuleDirect Connect TCP/IP Communication Module WiringPin Adapter for PC Communications Between Multiple Controllers Repeater External Wiring Repeater Communication Wiring Between Multiple Controllers Ultravac BMS Link Controller Overview Ultravac BMS Link ControllerUltravac BMS Link Controller Ultravac BMS Link Controller Programming Technical DataUltravac BMS Link Controller VFD Parameter Settings For Use With Variable Frequency Drive ProgrammingRoberts Gordon Ultravac Altering VFD Parameters Parameter Factory New Number Name DefaultCommissioning the Corayvac System Setting The Corayvac End Burner VacuumEnd Vent Vacuum Possible Damper Couplings’ Locations Parameter Factory New Number Name Default Electrical Shock Hazard Disconnect electric before service TroubleshootingTroubleshooting Flow Chart Troubleshooting Flow Chart Troubleshooting Flow Chart Troubleshooting Flow Chart Troubleshooting Flow Chart Repeater Troubleshooting Flow Chart BACnet Replacement Parts Roberts Gordon Ultravac Controller Components Diagram Roberts Gordon Ultravac Controller Replacement PartsVariable Frequency Drive Components Diagram Variable Frequency Drive Replacement PartsUltravac BMS Link Controller Components Diagram Ultravac BMS Link Controller Replacement PartsRepeater Components Diagram Repeater Replacement PartsVariable Frequency Drive 25 a or 10 a Fuse Control Board Power LED10.5.4 24V Power 1 a Fuse 10.5.3 10080122 Eprom ChipReplacement Parts Limitations on Authority Representatives Roberts Gordon Ultravac Limited WarrantyWarranty is Void if ROBERTS-GORDON will not PAY for

10081601NA Rev H 12/11 specifications

Roberts Gorden is known for manufacturing high-quality heating systems, and one of their standout products is the model 10081601NA Rev H from December 2011. This unit exemplifies reliable performance and innovative technology, making it a popular choice in various industrial and commercial applications.

The Roberts Gorden 10081601NA Rev H is designed with efficiency in mind. One of its main features is the advanced infrared heating technology that ensures uniform heat distribution across large spaces. This is particularly beneficial in environments with high ceilings or open layouts, where traditional heating methods may struggle to maintain consistent temperatures. The infrared system allows for energy savings, as it heats objects and people directly rather than wasting energy on heating the air.

Another notable characteristic of the 10081601NA Rev H is its robust construction. Built to withstand rigorous operational environments, it often includes durable materials that enhance longevity and reliability. This product typically features corrosion-resistant components, making it suitable for use in various settings, including warehouses, manufacturing plants, and other commercial facilities.

The unit is also designed with user-friendly controls that allow for easy temperature adjustments and monitoring of performance. Advanced digital control systems may be integrated, providing precise control over heating levels. This feature ensures that users can tailor the heating output to their specific needs, optimizing energy consumption and comfort.

Safety is a priority with the Roberts Gorden 10081601NA Rev H, as it usually comes equipped with multiple safety features. These may include flame detection systems, automatic shutoff capabilities, and user alerts for maintenance requirements. Such features help ensure not only the efficiency of the heating system but also the safety of the personnel operating in the vicinity.

In summary, the Roberts Gorden 10081601NA Rev H is a cutting-edge heating solution that combines efficiency, durability, ease of use, and safety. Its main features, such as advanced infrared technology, robust construction, user-friendly controls, and safety mechanisms, make it an ideal choice for industries that demand reliable and effective heating solutions. Whether in a manufacturing setup or a large commercial space, this model stands out as a leading heating technology.
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