Vermont Casting DV580 Pilot Orifice Conversion, Installation Precautions, Conversion Procedure

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Shutter

Burner Pan

 

 

 

Retaining

 

Screw

 

 

Air

 

 

Shutter

 

 

Front View

CO103

Fig. 71

Remove air shutter from burner pan.

 

6. Re-install manifold to burner pan.

Pilot Orifice Conversion

NOTE: It is not necessary to remove the pilot tube for conversion.

1.Remove pilot hood by lifting up. (Fig. 72)

2.Remove pilot orifice with Allen wrench. (Fig. 73)

3.Install conversion pilot orifice.

4.Re-install pilot hood and be sure to align with index tab. Installation is complete.

Pilot Hood

Pilot

Bracket

DV360/580 Series Direct Vent Gas Fireplace

moval Section” Page 24, Fig. 47)

2.Remove logs if previously installed. CAUTION: Logs may be hot!

3.Remove and replace plug on lower right hand side of the valve; Red for LP and blue for NG. (Fig. 74)

4.Remove motor top cap. Depress and turn center plunger until arrow points to correct screw. Red for LP and Blue for NG. NOTE: Plunger will “snap” into NG position when arrow is close to blue screw. It will not “snap” at LP (Red) position. (Fig. 75)

 

Motor Top Cap

 

 

Piezo Ignitor

 

 

 

 

 

 

T

 

 

 

 

 

O

 

 

 

 

IL

 

 

 

 

 

P

 

OFF

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

O•

 

 

 

 

LOCAL

REMOTE

 

 

LED

 

 

 

 

 

 

 

 

 

 

LED

 

Local/

 

Pilotstat

 

 

Plug

 

Remote Switch

Knob

 

 

 

 

 

Antenna

 

 

 

 

 

 

FP1037

 

 

 

 

 

 

Fig. 74

Comfort control valve.

 

 

 

 

CO105a

Fig. 72 Remove pilot hood.

Index Tab

Allen Wrench

Center

Plunger

Blue - NG Red - LP

Motor Top Cap

LOCAL

FP1037b

Snap Ring

CO106a

Fig. 73 Remove pilot orifice.

Fuel Conversion Instructions

Honeywell Comfort Control Valve ONLY

WARNING: The conversion must only be undertaken by a qualified, certified gas ap- pliance installer.

Installation Precautions

Before proceeding, turn control knob on valve to OFF and turn gas supply OFF. Turn OFF any electricity that may be going to the appliance. CAUTION: Logs may be hot!

Conversion Procedure

1.Open bottom grille to gain access to valve. Remove glass door. (Refer to “Window Frame Assembly Re-

Fig. 75 Depress and turn center plunger.

Burner Orifice Conversion

DV360

1.Remove the screws that secure the fettle and the burner tube assembly, located behind the burner tube assembly. Remove the two (2) screws that secure the burner housing assembly to the base pan at the right end of the burner housing assembly. (Fig. 66)

2.Remove the fettle and the burner tube assembly. Slide the burner housing assembly to the right and up to free the orifice.

3.Using a 1/2” open end wrench remove the orifices. (Fig. 67)

4.Converting LP to NG, remove bracket/gasket as- sembly by unfastening the screw which secures the bracket to the burner tray base. Discard bracket and refasten the screw into the hole. (Fig. 67a)

Converting NG to LP, assemble the bracket/gas- ket assembly to the burner tray assembly base by

20010667

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Contents Direct Vent Gas Fireplace Installation & Operating Instructions Locating Your FireplaceFireplace Dimensions Installed as Top Vent DV360 DV580Fireplace Dimensions Installed as Rear Vent Framing DimensionsMantels Clearance to CombustiblesHearth Gas Specifications Framing And FinishingFinal Finishing Gas Inlet and Manifold PressuresAlternate Switch Location Gas Line InstallationRemote ON/OFF Switch Installation When purging gas line the front glass must be removedEB-1 Electrical Box Electronic Gas Control ValveOptional Top Vent Application Complete conversionGeneral Venting Location of Vent TerminationCanadian Installations1 US Installations2 General Venting Information Termination LocationUSA Installations Canadian InstallationsFlex Vent Pipes Twist Lock Pipes How to Use the Vent GraphRear Wall Vent Application Rear Wall Vent Installation Twist Lock Pipe Zero clearance sleeve is only required for combustible wallsRear Wall Vent Installations Flex Vent Pipe Vertical Sidewall ApplicationVertical Sidewall Installation Twist Lock Pipe Always install horizontal venting on a level plane+ B = 17 Max Vertical Sidewall Installation Flex Vent Pipe Horizontal length requirementBelow Grade Installation Vertical Through-the-Roof ApplicationVertical Through-the-Roof Installation Maximum elbow usageMin 610 mm Venting Components Installation of Optional Ceramic Panels Window Frame Assembly RemovalGlass Cleaning Replacement Ceramic Hearth PanelsDV360 Installation of LogsLog Identification Chart Logs DV360 DV580Log Overlay Refer to Figure DV580Top logs must be placed properly onto notches Flame Characteristics Burner Lava Rock PlacementFlame & Temperature Adjustment Large Lava RockDV360 DV580On Manual Mode Shut Off ProcedureTransmitter Operation Off Mode Instructions for RF Comfort Control ValveFan Override During Auto Mode Delay Timer ModeAuto Mode Change Between F/C Temperature UnitsLED Count Service Action Auto PathOn Path Local Path Using a 1/2 open end wrench remove the orifices. Fig Pilot Orifice Conversion Installation PrecautionsConversion Procedure Burner Orifice Conversion DV360Injector Orifice Size Matrix DV360/580 DV360/580 Description DV580 GACA4P0 Fuel Conversion Kits Hard Direct Wire Hook Up FK12 Fan AssemblyFK24 Fan Assembly Fan KitsCeramic Refractory Panels Remote ControlsInstallation Instructions Decorative Bay WindowsFor Use in Mobile Homes Model DV360RMH Conversion Instructions9b.Units with Honeywell valve Limited Lifetime Warranty Efficiency Ratings AFUE%

DV580 specifications

The Vermont Casting DV580 is a remarkable direct vent gas fireplace that combines modern technology with the timeless craftsmanship that Vermont Castings is renowned for. This fireplace offers an exceptional combination of efficiency, style, and function, making it an ideal choice for homeowners seeking both aesthetic appeal and comfortable warmth.

One of the most significant features of the DV580 is its impressive heating capacity. With a maximum output of 33,000 BTUs, it is capable of heating spaces up to 1,800 square feet, depending on the layout of the home. This means you can enjoy consistent warmth throughout your living space, even during the coldest winter months.

Another notable characteristic is its direct vent technology, which allows for safe and efficient operation. The DV580 draws air from outside and expels combustion gases directly outdoors, minimizing indoor air pollution and ensuring optimal combustion. This design not only improves energy efficiency but also contributes to a healthier indoor environment.

The aesthetic appeal of the DV580 is enhanced by its large viewing area, which presents a beautiful flame display. The fireplace features a realistic log set that captures the look of a traditional wood-burning fire, complemented by a variety of decorative trim options. Available in both a traditional and contemporary design, the DV580 can seamlessly integrate into diverse home styles.

Vermont Castings also prioritizes user-friendliness with the DV580. An intuitive control panel allows for easy adjustments to the flame height and heat output, ensuring that homeowners can customize their experience. Additionally, an optional remote control offers added convenience, allowing users to manage the fireplace from the comfort of their seating area.

Durability is another hallmark of the DV580. Constructed from high-quality materials, it is designed to withstand the test of time. The unit is backed by a solid warranty, reflecting the manufacturer’s confidence in its reliability and performance.

In summary, the Vermont Casting DV580 is a premier gas fireplace that beautifully marries form and function. With its efficient heating capabilities, direct vent technology, stunning aesthetic options, and user-centric features, it stands out as a top choice for those looking to elevate their living space while enjoying the cozy warmth of a fireplace.