Empire Comfort Systems Manuals and Troubleshooting for Your Indoor Fireplace

Page 40

INTERMITTENT PILOT TROUBLESHOOTING (continued)

S8600H TROUBLESHOOTING GUIDE

START

Turn gas supply off Turn thermostat to call for heat.

Power to module. (24VAC nominal)

Yes

Spark across ignitor/sensor gap.

Yes

Turn gas supply on.

Pilot burner lights?

Yes

Note: Before troubleshooting, familiarize yourself with the startup and checkout procedure.

Check line voltage power, low voltage transformer limit control,

 

No

thermostat and wiring.

 

 

 

 

 

 

 

 

 

 

 

 

 

Pull ignition lead and

 

 

 

 

 

 

check spark at ignition

No

Replace module.

 

No

 

 

 

 

 

stud.

 

 

 

 

 

 

 

 

 

 

 

 

Spark okay?

 

 

 

Yes

Check ignition cable, ground wiring, ceramic insulator, and gap, and correct.

Check boot of the ignition cable for signs of melting or buckling. Take protective action to shield cable and boot from excessive temperatures.

Check that all manual gas valves are open. Supply tubing

No

And pressures are good, and pilot burner orifice is not blocked.

 

Check electrical connections between module and pilot

 

 

Operator on gas control.

 

 

Check for 24 VAC across PV - MV/PV terminals on module.

 

 

If voltage is okay, replace gas control. If not, replace module.

Spark stops when pilot is lit?

No

Note: If S8600H goes into lockout, reset system.

Yes

Main burner lights?

Yes

System runs until call for heat ends?

Yes

Call for heat ends.

System shuts off?

Check continuity of ignition cable and ground wire.

Check that pilot flame covers electrode.

Adjust pilot flame current. Minimum signal should read 1.0 microamp.

If problem persists, replace module.

 

 

 

Check for 24 VAC across MV-MV/PV terminals. If no voltage,

 

No

replace module.

 

 

 

Check electrical connections between module and gas control.

 

 

 

 

 

 

If okay, replace gas control.

 

 

 

 

 

 

 

 

 

 

 

Note: If S8600H goes into lockout, reset system.

 

 

 

 

No

 

Check continuity of ignition cable and ground wire. Note: If

 

 

 

 

 

 

ground is poor or erratic, shutdowns may occur occasionally

 

 

 

 

 

 

even though operation is normal at the time of checkout.

 

 

 

If checks are okay, replace module.

 

 

 

 

 

 

 

 

 

 

 

Check for proper thermostat operation.

 

No

 

Remove MV lead at module: If valve closes, recheck

 

 

 

 

 

 

thermostat and wiring. If not, replace gas control.

 

 

 

 

 

 

 

Troubleshooting ends.

Repeat procedure until troublefree operation is obtained.

Page 40

17375-10-0706

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Contents Millivolt Standing Pilot Intermittent PilotRemote RF Models Effective DateMain Title Important Safety Information No Odor Detected Odor Fade LP-GAS Warning OdorSome Points to Remember Requirements for Massachusetts Vent Directly BELOW. Keep Clear of ALL ObstructionsIntroduction Specifications Fireplace DimensionsClearances Locating FireplaceGAS Supply Installing a New Main Gas CockChecking Manifold Pressures Rear Vent Conversion Converting flue take-off to rear ventingFraming and Finishing InstallationVent Pipe Clearance Framing Figure Flush Mount Mantel Installation FigureFinishing Figures 12 Flush Wall Installation Combustible Surround InstallationVent Runs Figures 14, 15, 16, 17 VERTICAL, 90 Elbow with Horizontal TerminationVERTICAL, 90 Elbow to Horizontal OUT the Wall ModelVenting Fireplace TOP To Use the Vent Graph FigureExample a Example BBelow Grade Installation Typical Basement InstallationPositioning the Fireplace Cutting the Hole FiguresExamples TOP Vent RUN Dimensions in Feet Venting Fireplace RearExamples Rear Vent RUN Termination Clearances Vertical Sidewall InstallationsInformation on Various Venting Routes and Components Vent Clearances Installing Vent Components Figure Vent System IdentificationInstalling Support Brackets Figure Framing and FinishingHorizontal Termination See Horizontal Termination Page 25 and Vertical TerminationInstallation DVVK-5F Flex Vent InstructionsGeneral Maintenance Installing the Vent System in a ChaseVertical Termination Determining Minimum Vent Height Above the RoofReassembly and Resealing Vent Pipe System Vertical TerminationLOG Placement 3 LOG SET Operating Instructions Millivolt SystemInitial Lighting Pilot Flame FigureTRW Standing Pilot Wiring Diagram For Your SAFETY, Read Before Lighting Standing Pilot Lighting InstructionsStanding Pilot Troubleshooting Frequent pilot outage problemPilot and main burner extinguish while in operation Glass sootsIntermittent Pilot Operating Instructions Intermittent Pilot Wiring DiagramElectrical Connection Figure Intermittent Pilot Lighting Insturctions Damage, personal injury or loss of lifeIntermittent Pilot Troubleshooting S8600H Intermittent Ignition Module SpecificationsCheckout OperationSafety Lockout Main Burner OperationARC Length Action Ignition System Checks Check ignition cable. Make sureIntermittent Pilot Troubleshooting RF Standing Pilot Operating Instructions RF Transmitter Functions Status ActionWiring Diagram with Blower RF Wiring DiagramRF Standing Pilot Lighting Instructions What to do if YOU Smell GASMaintenance and Service Parts View Parts List Index Part Number Description DVP42 DVP48Parts List Blower Motor FBB4 Optional Variable Speed Blower InstallationBlower Wheels Volt AC Junction BOX Wiring Installation Instructions Optional Brick Liner Installation InstructionsAccessories FBB4Service Notes HOW to Order Repair Parts Service Notes Service Notes 17375-10-0706

DVP42FP3(0,1,2,3)(N,P)-1, DVP42FP9(1,3)(N,P)-1, DVP48FP7(0,1,2,3)(N,P)-1, DVP48FP3(0,1,2,3)(N,P)-1, DVP48FP9(1,3)(N,P)-1 specifications

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