Weil-McLain EGH-125, EGH-105 manual VI Wiring sequence of operation, Call for heat

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CSD-1 control system — Natural gas

VI Wiring — sequence of operation

General

The following sequence of operation applies to all wiring diagrams in this Supplement — both water and steam.

Call for heat

On a call for heat (from thermostat or operating control):

1.Limit control and water level control contacts are assumed closed.

2.Vent damper (if provided) will open.

3.Ignition control checks for signal at pilot. (No signal should be present.) If no signal is sensed (normal condition):

a.Pilot solenoid opens.

b.Pilot ignition spark begins.

c.Pilot ignites.

d.Pilot proves.

If a signal is sensed (abnormal condition) by the ignition control, the control will lockout.

On failure to establish pilot flame signal within 15 seconds, the ignition control will turn off the pilot gas valve. It will wait 5 minutes, then retry for ignition. If the second ignition attempt fails, the ignition control will lockout and illuminate the red lockout light.

This will activate the alarm contact of the impulse relay, providing an isolated contact closure across terminals A1 and A2 of the CSD-1 control panel terminal strip. The contact rating is 15 amps at 250VAC.

To reset the boiler, push the red reset button on the CSD-1 control panel.

4.Once pilot is proved the ignition control activates main gas valve. Main burners will ignite and boiler will continue to fire until terminated by limit action or no call for heat.

Lockout modes

In addition to lockout on flame-sense failure, the boiler may also experience lockout due to shutdown of a manual reset control.

The boiler is equipped with a manual reset limit control and a manual reset low water cutoff. Should the limit control lockout, it can only be reset by pressing the reset button on the control. The manual reset probe low water cutoff can be reset after lockout by pressing the reset button on the control or by interrupting power momentarily.

Steam boilers — Do not substitute another manual reset low water cutoff for the one specified and supplied with the boiler. Other controls may not operate as intended and could cause serious operating problems or failures.

Troubleshooting

Refer to Section VIII, Check-out procedure — troubleshooting, of this Supplement and to component manufacturer’s literature supplied in the boiler manual envelope for further information on operating conditions.

Part Number 550-110-677/0299

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Contents Control Supplement Please read this page first Boiler cartons Carton guideGas train assembly InstallationVent damper assemblies Install optional vent damper if suppliedIII Install boiler controls water boilers II Piping connectionsWater boiler connections III Install boiler controls steam boilers IV Optional heaters steam boilers onlySteam boiler connections Gas piping VI WiringCall for heat VI Wiring sequence of operationWater boiler wiring Wiring water boilersSchematic Wiring Diagram Control assembly water boiler VI Wiring water boilersCSD-1 control panel Gravity return VI Wiring steamSchematic Wiring Diagram 13a Control assembly steam, gravity returnCSD-1 control panel Pumped return Schematic Wiring Diagram Control assembly steam, pumped return Terminal strip Before proceeding To place boiler in operation VII Final adjustmentsOperating instructions VII Final adjustments operating instructionsViii Check-out procedure operation Leak test procedure Viii Check-out procedure leak testVerify proper operation after servicing Viii Check-out procedure troubleshootingReplace pilot assembly TS-2 No Spark System boiler with vent damper does not work Not OK TS-3 Pilot lights Main valve will not come on from previous IX Service and maintenance Water boiler assembly Replacement parts water boilersRV20VL Water boiler replacement partsSteam boiler assembly Replacement parts steam boilersRV20VL Steam boiler replacement partsWeil-McLain Blaine Street Michigan City,