Weil-McLain EGH-105, EGH-125 manual Viii Check-out procedure operation

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EGH-105 to EGH-125 Control Supplement

VIII Check-out procedure — operation

Always follow boiler Operating instructions, Figure 11, when starting the boiler. Failure to do so could result in severe personal injury, death or substantial property damage.

1.Increase setting of room thermostat (or operating control) to call for heat.

2.Vent damper (if provided) will slowly open. When damper is fully open, the ignition control will open pilot gas valve and start spark.

Vent damper must be in open position when appliance main burners are operating. If damper is not in open position, flue products will spill into the building, causing severe personal injury or death.

3.If pilot lights and proves within 15 seconds, the ignition control turns off the spark and opens the main gas valve (dual valves in single body). Main burners ignite.

If pilot does not light and prove within 15 seconds, the ignition control shuts off pilot gas and spark and waits 5 minutes. It then will retry. If the second ignition attempt fails, the ignition control will lockout and close the alarm contact of the impulse relay.

4.During main burner operation:

The ignition control monitors pilot flame current. If signal is lost, main valve is closed, spark is activated, and the operating sequence returns to step 3.

If power is interrupted, the control system shuts off pilot and main gas valves and restarts at Step 1 when power is restored.

5.Stop the call for heat (lower thermostat or operating control).

Pilot and main gas valves will close.

Damper (if provided) will close.

6.Boiler is now in the off cycle.

7.Repeat steps 1 through 6 several times to verify operation.

8.Return thermostat or operating control to normal setting.

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Part Number 550-110-677/0299

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Contents Control Supplement Please read this page first Carton guide Boiler cartonsInstallation Gas train assemblyInstall optional vent damper if supplied Vent damper assembliesIII Install boiler controls water boilers II Piping connectionsWater boiler connections III Install boiler controls steam boilers IV Optional heaters steam boilers onlySteam boiler connections VI Wiring Gas pipingVI Wiring sequence of operation Call for heatWiring water boilers Water boiler wiringSchematic Wiring Diagram VI Wiring water boilers Control assembly water boilerCSD-1 control panel VI Wiring steam Gravity returnSchematic Wiring Diagram Control assembly steam, gravity return 13aCSD-1 control panel Pumped return Schematic Wiring Diagram Control assembly steam, pumped return Terminal strip VII Final adjustments Before proceeding To place boiler in operationVII Final adjustments operating instructions Operating instructionsViii Check-out procedure operation Viii Check-out procedure leak test Leak test procedureViii Check-out procedure troubleshooting Verify proper operation after servicingReplace pilot assembly TS-2 No Spark System boiler with vent damper does not work Not OK TS-3 Pilot lights Main valve will not come on from previous IX Service and maintenance Replacement parts water boilers Water boiler assemblyWater boiler replacement parts RV20VLReplacement parts steam boilers Steam boiler assemblySteam boiler replacement parts RV20VLWeil-McLain Blaine Street Michigan City,