Wayne SPV500, Pedestal Series, SSPTU50, SPV800 Installation, Maintenance, Troubleshooting Chart

Page 2

Operating Instructions and Parts Manual

Installation

 

 

IMPORTANT: Make sure there is

so that the pump switches on with

 

 

 

 

 

adequate room for float switch to move

approximately 14” of water in the sump.

1. A ground fault circuit interrupter

freely during operation.

3. While the pump is draining the pit,

(GFCI) is required.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.

Protect electrical cord from sharp

verify that the discharge piping is

2. This pump is for use on 120 Volt

 

objects, hot surfaces, oil and

carrying the water to a point several

(single phase), 60 hz, 15 amp service

 

 

chemicals. Avoid kinking the

feet away from the foundation.

and is equipped with a 3 conductor

 

 

cord and replace damaged cords

4. If the pump discharge line is

cord and a 3 prong grounding plug.

 

 

immediately.

exposed to freezing temperature,

3. Install pump in a sump pit with

 

8.

A sump pit cover must be installed

the exposed line must be pitched to

minimum size as shown (See Figure

 

to prevent debris from clogging or

drain. Trapped water will freeze and

1). Construct sump pit of tile,

 

 

damaging the pump.

damage the pump.

concrete, steel or plastic.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Locate unit on a solid, level

 

 

 

 

Risk of

 

 

 

 

Maintenance

 

 

 

 

 

 

 

 

 

 

 

electrical

 

 

 

 

foundation. Do not place pump

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

shock! This pump is supplied

 

 

 

 

 

 

 

directly on clay, earth, gravel or

 

 

 

 

 

 

 

with a grounding conductor

 

 

 

 

 

Always

 

sandy surface. These surfaces contain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

disconnect the electrical

 

and grounding type attachment plug. Use

 

small stones, gravel, sand, etc. that

 

a grounded GFCI receptacle to reduce the

supply before attempting to

 

may clog or damage the pump and

risk of fatal electrical shock.

install, service, relocate or

 

 

cause pump failure (See Figure 1).

Never cut off the round grounding

perform any maintenance. If the power

5. (Optional) Thread check valve (not

source is out of sight, lock and tag

prong. Cutting the cord or plug will

included) into pump body carefully

in the open (off) position to prevent

void the warranty and make the

unexpected power application. Failure

to avoid stripping or cross threading.

pump inoperable.

to do so could result in fatal electrical

Do not use pipe joint sealant.

9.

Insert the float switch cord plug

shock. Only qualified electricians should

6. Connect 1-1/4” rigid pipe to rubber

 

directly into a 120 volt outlet (See

repair this unit. Improper repair could

boot on check valve. Reverse boot

 

result in fatal electrical shock.

 

Figure 2).

 

 

 

 

 

 

 

 

for 1-1/2” diameter pipe. Tighten

 

 

 

 

 

 

 

 

 

1. Disassembly of the motor prior to

 

 

 

 

 

 

 

 

 

 

 

hose clamps.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grounding

GroundedGFCI

 

 

expiration of warranty will void the

 

 

Support pump and

 

 

 

Outlet

 

 

 

 

 

 

 

 

 

warranty. If repairs are required, see

 

 

 

 

 

Blade

 

 

 

piping when

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

troubleshooting chart.

assembling and after installation. Failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Keep pump inlet clean and free

to do so could cause piping to break, pump

 

 

 

 

 

 

 

 

 

 

 

to fail, etc. which could result in property

 

 

 

 

 

 

 

 

 

 

 

of all foreign objects and inspect

damage and/or personal injury.

 

 

 

 

 

TEST

RESET

 

 

 

annually. A clogged inlet will

 

 

 

 

 

 

 

 

 

 

 

 

 

Flood

risk. If

 

Power

 

 

 

 

 

 

 

 

damage pump.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

flexible discharge

 

Cord

 

 

 

 

 

 

 

 

3. Check pump monthly for proper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

hose is used, make sure pump is

Figure 2

 

 

 

 

 

 

 

 

operation.

secured in sump pit to prevent

Adjust and Test­

NOTE: A pump that has a tripped

movement. Failure to secure pump

1. Fill sump with water.

thermal protector may start suddenly!

could allow pump movement and switch

interference and prevent pump from

2.

Adjust rubber grommet into a

 

 

 

starting or stopping.

 

 

 

permanent position on float rod

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Troubleshooting Chart

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Symptom

Possible Cause(s)

 

 

 

 

Corrective Action

 

 

 

Pump will not start or

1. Blown fuse

 

 

 

 

1. If blown, replace with proper sized fuse or reset breaker

run

2. Low line voltage

 

 

 

 

2. If voltage is under 108 volts, check wiring size

 

 

 

3. Defective motor

 

 

 

 

- DO NOT USE AN EXTENSION CORD

 

 

 

4. Defective switch

 

 

 

 

3. Replace motor or pump

 

 

 

 

 

 

5. Impeller

 

 

 

 

4. Replace switch

 

 

 

 

 

 

6. Float obstructed

 

 

 

 

5. If impeller will not turn, remove housing and remove blockage

 

 

 

 

 

 

 

 

 

6. Make sure float moves freely up and down

 

 

 

 

 

 

 

 

 

Pump start and stops too

1. Back flow of water from piping

 

1. Install or replace check valve (Wayne check valve kit #66005-WYN1)

often

2. Float out of adjustment

 

2. Adjust grommet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pump will not shut off

1. Defective switch

 

 

 

 

1. Replace switch

 

 

 

or thermal protector

2. Obstacle in piping

 

 

 

2. Remove pump and clean pump and piping

turns off

3. Float obstructed

 

 

 

 

3. Make sure float moves freely up and down

 

 

 

 

 

 

 

 

 

 

 

Pump operates but

1. Low line voltage

 

 

 

 

1. If voltage is under 108 volts, check wiring size

delivers little or no

 

 

 

 

 

 

- DO NOT USE AN EXTENSION CORD

water

2. Plugged impeller

 

 

 

2. Clean out impeller

 

 

 

www.waynepumps.com

2

Image 2
Contents Assembly Safety GuidelinesGeneral Safety Information DescriptionTroubleshooting Chart InstallationMaintenance For Replacement Parts or Technical Assistance, call Replacement Parts ListLimited Warranty Attach your receipt hereMontage DéballageDirectives de Sécurité Généralités sur la SécuritéGuide de Dépannage Montage suiteEntretien Ajustement et EssaiListe De Pièces De Rechange Garantie Limitée Medidas de Seguridad DescripciónDesempacar Informaciones Generales de SeguridadGuía de Diagnóstico de Averías InstalaciónMantenimiento Ajuste y pruebaLista de repuestos 11-SpGarantía Limitada 12-Sp

360516-001, SPV800, SPV500, SSPTU50, Pedestal Series specifications

The Wayne SPV800 and SSPTU50 models, along with the Pedestal Series and SPV500, form a comprehensive lineup of fuel dispensers renowned for their reliability and cutting-edge technologies. Designed specifically for retail fueling environments, these dispensers incorporate features that ensure efficient performance, safety, and user-friendly operation.

One of the standout features of the Wayne SPV800 is its advanced customer interface, which includes a high-resolution graphics display and intuitive touch screen functionality. This makes transactions smoother and provides customers with real-time information about fuel prices, promotional offers, and loyalty program details. Additionally, the SPV800 utilizes Wayne's innovative pumping technology, which enhances flow rates while maintaining precise measurement accuracy, ultimately improving customer satisfaction.

The SSPTU50 model, part of the same family, is engineered for versatility. It supports various payment methods, including contactless options, thereby catering to modern consumer preferences. Its robust construction ensures durability against harsh weather conditions, making it a reliable choice for outdoor installations. Furthermore, the SSPTU50 features advanced diagnostics capabilities that allow for quick troubleshooting and maintenance, significantly reducing downtime and enhancing operational efficiency.

Meanwhile, the Pedestal Series is known for its superior design tailored to high-volume fuel retail environments. Incorporating a compact and sleek profile, the Pedestal Series dispensers are space-efficient yet packed with powerful performance features. They are equipped with Wayne's proprietary fuel management systems, offering operators detailed reporting and analytics to optimize inventory management and operational efficiency.

The SPV500 model complements this lineup with its focus on fuel economy and sustainability. It incorporates eco-friendly technologies aimed at reducing emissions, aligning with industry trends towards greener solutions. The SPV500 also boasts advanced security features to protect users from fraud, including end-to-end encryption for all transaction data.

All models in this series emphasize user-friendly experiences. They incorporate LEDs for easy visibility and are straightforward to navigate, ensuring that customers can quickly complete fueling transactions without unnecessary delays.

Collectively, the Wayne SPV800, SSPTU50, Pedestal Series, SPV500, and 360516-001 represent state-of-the-art fuel dispensing solutions designed to meet the evolving needs of the retail fuel industry. With their combination of advanced features, technological integration, and focus on reliability and efficiency, these dispensers set a new standard for quality in fuel delivery.