GSW 5065 Water Heater Operation, Keep the area around the heater clear, Unobstructed, Smoke/Odour

Page 23

Water Heater Operation

(11 litres (3 US gallons) or less) are taken from the water

 

 

 

heater tank. This causes increased cycling of the burner

 

 

WARNING:

 

 

and can result in increased water temperatures at the hot

Keep the area around the heater clear and

water outlet. A tempering device is recommended in the hot

unobstructed.

water supply line to reduce the risk of scald injury.

Figure 24 shows the water heater’s sequence of operation

Emergency Shut Down

when a call for heat is initiated. The ignition control module

Important: Should overheating occur or the gas supply fails

will attempt to light the burner three times. If the ignition con-

to shut off, turn off the water heater’s manual gas control

trol does not detect ignition it will enter lockout mode, indi-

valve and call a qualified service technician.

cated by a three flash error code.

 

 

 

Operational Conditions

CALL

 

Condensation

FOR HEAT

 

Moisture from the products of combustion condenses on the

INDICATED BY

 

tank surface and forms drops of water which may fall onto

FAST FLASH

 

IGNITER IS

the burner or other hot surfaces. This will produce a “siz-

OF LED

 

ENERGIZED AND MAIN

zling” or “frying” noise. This condensation is normal and

 

VALVE IS OPENED

 

should not be confused with a leaking tank. Condensation

 

 

CONTROL CHECKS TO

 

may increase or decrease at different times of the year.

MAIN BURNER ON AND

High efficient energy saver water heaters will produce larg-

ENSURE PRESSURE

THE FLAME IS

er amounts of condensation on initial start-up or when a

SWITCH IS OPEN

SENSED BY CONTROL

 

large amount of hot water is being used. Do not confuse this

 

 

 

 

with a “tank leak”. Once the water reaches a temperature of

BLOWER IS

MAIN BURNER

49°C (120°F) and the tank warms up (usually 1-2 hours),

ENERGIZED

CONTINUES TILL THE

the condensation will stop.

 

WATER IN THE TANK

Important: It is always recommended that a suitable drain

 

REACHES

 

pan be installed under the water heater to protect the area

CONTROL CHECKS TO

THERMOSTAT

SETTING

from water damage resulting from condensation, a leaking

ENSURE PRESSURE

SWITCH CLOSES

 

tank or piping connections. Refer to “Location

INDICATING BLOWER

 

Requirements”. Under no circumstances is the manufactur-

IS OPERATING AND

MAIN BURNER SHUTS

er to be held responsible for any water damage in connec-

THERE ARE NO

OFF. BLOWER

tion with this water heater.

VENTING BLOCKAGES

CONTINUES FOR A

(INLET OR OUTLET)

POST PURGE TIME

Water Heater Sounds

 

 

 

 

During the normal operation of the water heater, sounds or

Figure 24 Sequence Of Operation

noises may be heard. These noises are common and may

 

 

result from the following:

Burner Flames

 

1. Normal expansion and contraction of metal parts during

 

periods of heat-up and cool-down.

Inspect the burner flames through the viewport and com-

2. Condensation causes sizzling and popping within the

pare them to the drawings in Figure 25. A properly operat-

burner area and should be considered normal.

ing burner should produce a soft blue flame. Blue tips with

3. Sediment buildup in the tank bottom will create varying

light blue inner cones are satisfactory. The tips of the flame

amounts of noise and may cause premature tank fail-

may have a slight yellow tint. The flame should not be all

ure. Drain and flush the tank as directed under

yellow or have a sharp blue-orange colour. Contaminated

“Draining and Flushing”.

air may cause an orange coloured flame. Contact a qualified

 

service technician if the flame is not satisfactory.

Smoke/Odour

 

 

 

 

 

 

 

 

 

The water heater may give off a small amount of smoke and

 

 

BLUE TIPS

 

 

 

 

odour during the initial start-up of the unit. This is due to the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

burning off of oil from metal parts of a new unit and will dis-

 

LIGHT BLUE INNER

 

 

 

 

 

 

 

INCORRECT

 

 

 

 

appear after a few minutes of operation.

 

CONES ARE SATIS-

 

 

 

 

 

FLAME LAZY

 

 

FACTORY

 

 

 

 

 

 

YELLOW

 

 

 

 

 

 

 

 

 

 

Anode Rod/Water Odour

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CORRECT FLAME

 

 

 

 

 

 

 

 

SOFT BLUE

 

 

 

Each water heater contains at least one anode rod, which

 

 

 

 

 

 

 

 

 

 

Figure 25 Flame Characteristics

 

 

will slowly deplete while protecting the glass-lined tank from

 

 

 

 

 

 

 

 

 

corrosion and prolonging the life of the water heater. Once

 

 

 

 

 

 

 

 

 

Stacking

 

 

the anode is depleted, the tank will start to corrode, eventu-

 

 

 

 

 

 

 

 

 

ally developing a leak. Certain water conditions will cause a

Stacking occurs when a series of short draws of hot water

reaction between this rod and the water. The most common

 

– 23 –

Image 23
Contents What to do if YOU Smell GAS For Your SafetyPage Table of Contents Consumer Responsibilities IntroductionSafety Warning Flammable Vapours II SafetyFor Installations in Canada For Installations in the United StatesValves For Hot Water Supply Systems, Ansi Z21.22/CSA Relief Valve Requirements T&PLocation Requirements Earthquake Zones Clearances and AccessibilityGas Pressure Gas Leak TestingConfined Space Air Requirements for Canadian InstallationsAir Requirements Installations Do not use near flame or open fire VentingUse of Solvent Cement and Primer Use only in well-ventilated areasVertical Vent Terminal Installation Horizontal Vent Terminal InstallationsParts must fit well and not put stress on any sections Vent Pipe InstallationRubber Coupling Connection Vent Pipe RunsVent Pipe Connection to Blower Water Supply Piping InstallationDo not plug valve Temperature Pressure reliefValve Is dripping Or leaking, have a Licensed plumber repair itOr National Electrical Code Nfpa 70 U.S.A Temperature and Pressure Relief ValveElectrical Supply Electrical Code CAN/CSA C22.1, Part I CanadaFlammable Vapour Sensor exploded view Installation Checklist QUE Faire SI Vous Sentez UNE Odeur DE GAZ Operating Instructions Instructions DE Mise EN MarcheIf You Do Not Smell Gas When heater is ready to be put into serviceGas Control/Thermostat What to Do If You Smell GasRisk of scalding Temperature RegulationFlammable Vapour Sensor Emergency Shut Down Water Heater OperationKeep the area around the heater clear UnobstructedDraining and Flushing Routine Preventative MaintenanceVI Maintenance Keep the area around the heater clear and unobstructed Replacement PartsVII Combo Heating Combo Heating Air Handler Combo Heating Baseboard InstallationSymptom Possible Causes Corrective Action Viii Troubleshooting Guide Robertshaw 2000WDERItems not supplied with the water heater IX Parts Reference Illustration~ Certificate of Warranty ~