GSW 5065 manual Routine Preventative Maintenance, VI Maintenance, Draining and Flushing

Page 24

complaint associated with the anode rod is a “rotten egg

Routine Preventative Maintenance

smell” produced from the presence of hydrogen sulfide gas

Important: If you lack the necessary skills required to prop-

dissolved in the water. Do not remove this rod perma-

erly perform this visual inspection, you should not proceed,

nently as it will void any warranties, stated or implied. A

but get help from a qualified service technician.

special anode can be ordered if water odour or discoloura-

At least annually, a visual inspection should be made of the

tion occurs. This rod may reduce, if not eliminate, water

venting and air supply system, piping systems and main

odour problems. The water supply system may require

burner. Check the water heater for the following:

special filtration equipment from water conditioning compa-

• Build up of soot and carbon on the main burner. Check

ny to successfully eliminate all water odour problems.

 

 

for a soft blue flame.

 

 

 

 

 

 

 

Artificially softened water is exceedingly corrosive because

• Leaking or damaged water and gas piping.

the process substitutes sodium ions for magnesium and cal-

• Presence of flammable or corrosive materials in the

cium ions. The use of a water softener may decrease the life

 

 

installation area.

 

 

 

 

 

 

 

of the water heater tank. The anode rod should be inspect-

• Presence of combustible materials near the water

ed every year. If the rod is more than 50% depleted, the

 

 

heater.

 

 

 

 

 

 

 

anode rod should be replaced.

• Verify proper operation after servicing this water heater.

To replace the anode:

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Turn off gas supply to the water heater.

Venting System and Blower

 

 

 

 

 

 

 

2. Shut off the water supply and open a nearby hot water

Inspect the venting system periodically (minimum twice

 

faucet to depressurize the water tank.

annually) to make certain that the vent passageways, vent

3. Drain approximately 20 litres (5 US gallons) of water

terminal and blower assembly are free and unobstructed.

 

from tank (Refer to “Draining and Flushing” for proper

Ensure that any condensate is draining freely. Clean as nec-

 

procedures.) Close drain valve.

essary.

 

 

 

 

 

 

 

4. Remove old anode rod.

• Inspect the vent piping, elbows and connections for

5. Use Teflon® tape or approved pipe sealant on threads

 

 

signs of stress cracking or deterioration. Make certain

 

and install new anode rod.

 

 

the venting is free to move and that all pipe hangers and

6. Turn on water supply and open nearby hot water faucet

 

 

isolation supports are properly positioned and securely

 

to purge air from water system.

 

 

attached. Replace any broken components and rectify

7. Restart the water heater as directed under “Operating

 

 

any installation problems.

 

 

 

 

 

 

 

 

Your Water Heater.” See the “Repair Parts Illustration”

• Particles, especially lint, can clog the vent blower

 

for anode rod location.

 

 

wheel. This can be problematic, especially where con-

VI) MAINTENANCE

 

 

densation is present, as particles may adhere to the

 

 

venting surfaces. These conditions can result in nui-

Draining and Flushing

 

 

sance failures. In areas that have a high level of air-

It is recommended that the tank be drained and flushed

 

 

borne particulate (e.g. lint, sawdust,

process smoke,

 

 

laundry areas, etc.) inspection and cleaning may need

every 6 months to remove sediment that may build up dur-

 

 

 

 

to be done more frequently. Clean the blower wheel and

ing operation. The water heater should be drained if being

 

 

 

 

venting as required to ensure proper performance.

shut down during freezing temperatures. To drain the tank,

 

 

• Inspect the flue collector area for signs of corrosion.

perform the following steps:

 

 

This can be an indication of contaminated air, a wet

1. Turn off the gas to the water heater at the manual gas

 

 

 

 

environment, poor burner set up, or high levels of con-

 

shut-off valve.

 

 

 

 

 

densation occurring at the flue collector. Determine and

2. Turn off the electrical supply to the water heater.

 

 

 

 

correct any poor operating conditions.

 

 

 

 

 

 

 

3. Close the cold water inlet valve.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Open a nearby hot water faucet.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRAFT

 

 

AIR PRESSURE

 

 

 

 

 

5.

Connect a hose to the drain valve and terminate it to an

 

 

 

 

DIVERTER

 

 

 

 

 

TUBING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AIR INTAKE

 

 

adequate drain.

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

OPENING FOR

 

Note: The drain hose should be rated for at least 93°C

 

VENTILATION

 

 

 

DRAFT DIVERTER

 

 

 

OPENINGS

 

 

 

 

 

 

 

 

 

(200°F). If the drain hose does not have this rating, open the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cold water inlet valve and a nearby hot faucet until the water

 

 

 

 

 

 

 

 

 

 

 

 

 

is no longer hot.

 

 

 

 

 

 

 

 

 

 

 

 

 

6. Open the water heater drain valve and allow all the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

water to drain from the tank. Flush the tank with water

 

 

 

 

 

 

 

 

 

 

 

 

BLOWER

 

 

 

 

 

 

 

 

as needed to remove sediment.

 

MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.

Close the drain valve, refill the tank, and restart the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LIMIT

 

heater as directed under “Water Heater Operation”.

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LIMIT

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

If the water heater is going to be shut down for an extended

 

 

 

 

 

 

 

 

 

WIRES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

period, the drain valve should be left open.

 

 

 

 

 

 

 

 

 

 

 

 

 

Important: Condensation may occur when refilling the tank

 

 

 

 

 

 

 

 

 

 

 

 

 

and should not be confused with a tank leak.

Figure 26 Blower Maintenance

 

 

 

 

 

 

 

 

– 24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 24
Contents For Your Safety What to do if YOU Smell GASPage Table of Contents Introduction Consumer ResponsibilitiesII Safety For Installations in CanadaFor Installations in the United States Safety Warning Flammable VapoursRelief Valve Requirements T&P Location RequirementsValves For Hot Water Supply Systems, Ansi Z21.22/CSA Clearances and Accessibility Earthquake ZonesGas Leak Testing Gas PressureCanadian Installations Air RequirementsConfined Space Air Requirements for Installations Venting Use of Solvent Cement and PrimerUse only in well-ventilated areas Do not use near flame or open fireHorizontal Vent Terminal Installations Vertical Vent Terminal InstallationVent Pipe Installation Parts must fit well and not put stress on any sectionsVent Pipe Runs Vent Pipe Connection to BlowerRubber Coupling Connection Piping Installation Water SupplyTemperature Pressure relief Valve Is dripping Or leaking, have aLicensed plumber repair it Do not plug valveTemperature and Pressure Relief Valve Electrical SupplyElectrical Code CAN/CSA C22.1, Part I Canada Or National Electrical Code Nfpa 70 U.S.AFlammable Vapour Sensor exploded view Installation Checklist Operating Instructions Instructions DE Mise EN Marche QUE Faire SI Vous Sentez UNE Odeur DE GAZWhen heater is ready to be put into service Gas Control/ThermostatWhat to Do If You Smell Gas If You Do Not Smell GasTemperature Regulation Flammable Vapour SensorRisk of scalding Water Heater Operation Keep the area around the heater clearUnobstructed Emergency Shut DownRoutine Preventative Maintenance VI MaintenanceDraining and Flushing Replacement Parts VII Combo HeatingKeep the area around the heater clear and unobstructed Installation Combo Heating Air Handler Combo Heating BaseboardViii Troubleshooting Guide Robertshaw 2000WDER Symptom Possible Causes Corrective ActionIX Parts Reference Illustration Items not supplied with the water heater~ Certificate of Warranty ~