GSW 5065 manual Gas Pressure, Gas Leak Testing

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This gas piping must be installed in accordance with all local and provincial or state codes or, in the absence of such, the latest edition of “Natural Gas and Propane Installation Code” CAN/CSA-B149.1(Canada), or “National Fuel Gas Code” ANSI Z223.1 (NFPA 54) (U.S.A.).

Note: When installing gas piping, apply sealing compounds approved for use with natural and propane gas.

1.Install a readily accessible manual shut-off valve in the gas supply line as recommended by the local utility. The owner/operator must be shown the location of this valve and be given instructions on how to use it to shut off the gas to the heater.

2.Install a drip leg (if not already incorporated as part of the water heater) as shown. The drip leg must be no less than 76mm (3 in.) long for the accumulation of dirt, foreign material, and water droplets.

3.Install a ground joint union between the gas control /thermostat and the manual shut-off valve. This is to allow easy removal of the gas control/thermostat.

4.Turn the gas supply on and check for leaks. Use a chlo- ride-free soap and water solution (bubbles forming indi- cate a leak) or other approved method.

Gas Pressure

WARNING

Exposure to a higher gas supply pressure may cause damage to the control, resulting in explosion or fire. Consult your local gas supplier and gas authorities. DO NOT PUT INTO SERVICE IF OVER-PRESSURIZATION HAS OCCURRED.

Important: The gas supply pressure must not exceed the maximum supply pressure as stated on the water heater’s data plate.

Gas Leak Testing

Important: This water heater and its gas connection must be leak tested before placing the appliance in operation.

If the code requires the gas lines to be tested at a pres- sure exceeding 14 in. w.c. (3.5 kPa), the water heater and its manual shut-off valve must be disconnected from the gas supply piping system and the line capped.

If the gas lines are to be tested at a pressure less than 14 in. w.c. (3.5 kPa), the water heater must be isolated from the gas supply piping system by closing its manu- al shut-off valve.

U.L. recognized fuel gas and (CO) detectors are recom- mended in all applications and should be installed using the manufacturer’s instructions and local codes, rules, or regu- lations.

Note: Air may be present in the gas lines and could prevent the burner from lighting on initial start-up. The gas lines should be purged of air by a qualified service technician after installation of the gas piping system.

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Contents For Your Safety What to do if YOU Smell GASPage Table of Contents Introduction Consumer ResponsibilitiesII Safety For Installations in CanadaFor Installations in the United States Safety Warning Flammable VapoursValves For Hot Water Supply Systems, Ansi Z21.22/CSA Relief Valve Requirements T&PLocation Requirements Clearances and Accessibility Earthquake ZonesGas Leak Testing Gas PressureConfined Space Air Requirements for Canadian InstallationsAir Requirements Installations Venting Use of Solvent Cement and PrimerUse only in well-ventilated areas Do not use near flame or open fireHorizontal Vent Terminal Installations Vertical Vent Terminal InstallationVent Pipe Installation Parts must fit well and not put stress on any sectionsRubber Coupling Connection Vent Pipe RunsVent Pipe Connection to Blower Piping Installation Water SupplyTemperature Pressure relief Valve Is dripping Or leaking, have aLicensed plumber repair it Do not plug valveTemperature and Pressure Relief Valve Electrical SupplyElectrical Code CAN/CSA C22.1, Part I Canada Or National Electrical Code Nfpa 70 U.S.AFlammable Vapour Sensor exploded view Installation Checklist Operating Instructions Instructions DE Mise EN Marche QUE Faire SI Vous Sentez UNE Odeur DE GAZWhen heater is ready to be put into service Gas Control/ThermostatWhat to Do If You Smell Gas If You Do Not Smell GasRisk of scalding Temperature RegulationFlammable Vapour Sensor Water Heater Operation Keep the area around the heater clearUnobstructed Emergency Shut DownDraining and Flushing Routine Preventative MaintenanceVI Maintenance Keep the area around the heater clear and unobstructed Replacement PartsVII Combo Heating Installation Combo Heating Air Handler Combo Heating BaseboardViii Troubleshooting Guide Robertshaw 2000WDER Symptom Possible Causes Corrective ActionIX Parts Reference Illustration Items not supplied with the water heater~ Certificate of Warranty ~