Reliance Water Heaters 196296-001, 606 Series Troubleshooting Guidelines, Problem Cause Solution

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TROUBLESHOOTING GUIDELINES

These guidelines should be utilized by a qualified service agent.

Problem

Cause

Solution

 

Improperly sealed, hot or cold supply connection,

Tighten threaded connections.

WATER LEAKS

relief valve, drain valve, or thermostat threads.

 

Leakage from other appliances or water lines.

Inspect other appliances near water heater.

 

 

Condensation of flue products.

Refer to CONDENSATION.

 

 

 

 

Thermal expansion in closed water system.

Install thermal expansion tank (DO NOT plug T&P valve).

LEAKING T&P VALVE

Improperly seated valve.

Check relief valve for proper operation

 

 

(DO NOT plug T&P valve).

 

 

 

SMELLY ODORS

High sulfate or mineral content in water supply.

Drain and flush heater thoroughly, then refill.

Bacteria in water supply.

Chlorinate or aerate water supply.

 

 

 

 

 

Gas control knob not positioned correctly.

Refer to LIGHTING INSTRUCTIONS.

PILOT WILL NOT LIGHT

Main gas supply off.

Turn on main gas Shut-off valve.

Thermocouple malfunction.

Replace pilot assembly and/or thermocouple.

 

 

Match not close to pilot

Locate pilot, move match closer.

BURNER WILL NOT

Thermocouple malfunction.

Replace pilot assembly and/or thermocouple.

STAY LIT

Defective Gas Control.

Replace Gas Control.

 

Dirty pilot burner.

Clean pilot assembly.

PILOT OUTAGE

Thermocouple malfunction.

Replace pilot assembly and/or thermocouple.

Thermocouple tip is not in contact with pilot flame.

Insert thermocouple correctly.

 

 

Defective Gas Control.

Replace Gas Control.

 

Heater not lit or thermostat not on.

Refer to LIGHTING INSTRUCTIONS.

 

Thermostat set too low.

Refer to TEMPERATURE REGULATION.

 

Heater undersized.

Reduce hot water use.

NOT ENOUGH

Low gas pressure.

Contact your gas supplier.

Incoming water is unusually cold.

Allow more time for heater to re-heat.

HOT WATER

Leaking hot water pipes or fixtures.

Have plumber check and repair leaks.

 

 

High temperature limit switch activated.

Contact a service agency to determine cause.

WATER TOO HOT

Thermostat set too high.

Refer to TEMPERATURE REGULATION.

WATER HEATER SOUNDS

Condensation dripping on burner.

Refer to CONDENSATION.

SIZZLING OR

Sediment or calcium in bottom of heater tank.

Clean sediment from tank. Refer to DRAINING

RUMBLING

 

instructions in Maintenance section of manual.

SOOTING

Improper combustion.

No adjustment available. Contact a service agency

 

to determine cause.

 

 

 

Lack of supply air.

 

 

 

 

VENT GAS ODORS

Improperly installed vent piping.

Contact a service agency to determine cause.

 

 

Downdraft.

 

 

 

 

 

 

 

Poor combustion.

 

 

 

 

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Contents Residential GAS Water Heaters Safe INSTALLATION, USE and Service Important DefinitionsGeneral Safety Table of Contents IntroductionTypical Installation GET to Know Your Water Heater GAS ModelsMixing Valve Usage Removing the OLD Water Heater Deciding on the Type of Installation Materials and Basic Tools NeededLocating the NEW Water Heater Facts to Consider about the LocationInsulation Blankets ALL AIR from Inside Buildings See Figures 10 Page Installing the NEW Water Heater Section a Galvanized PipingSection B Copper Sweat Piping Page TEMPERATURE-PRESSURE Relief Valve Filling the Water Heater VentingGAS Piping GAS Piping with Flexible Connector Sediment TrapsFor Your Safety Read Before Lighting For Your Safety Read Before Lighting Temperature Regulation For Your InformationStart UP Conditions Draft Hood OperationSmoke / Odor Thermal ExpansionStrange Sounds Smelly WaterPeriodic Maintenance High Water Temperature Shut OFF SystemVenting System Inspection Burner InspectionBurner Cleaning TEMPERATURE-PRESSURE Relief Valve OperationHousekeeping Anode ROD InspectionDrain Valve Washer Replacement ServiceLeakage Checkpoints Troubleshooting Guidelines Problem Cause SolutionDrain PAN Repair Parts ListT&P Relief Valve Model Series Service and Labor ResponsibilityConditions and Exceptions Claim Procedure Installation InformationLimitation on Implied Warranties DisclaimersLindahl Parkway Ashland City, TN