Wayne-Dalton 9800 installation instructions Counterbalance Cables, Bars

2	Counterbalance Cables	Counterbalance	end hinge
		cable
			(hinge tube)
Tools Needed:	IMPORTANT: Right and left hand
None	is always determined from inside
	the building looking out.
	NOTE: For door section identification	BOTTOM SECTION	BOTTOM SECTION
	see page 4.
	Uncoil the counterbalance cables and		rollers
	slip the loop at the ends of the cables
	over the milford pins on the bottom
	section. Insert a short shaft roller in the
	bottom bracket on the bottom section
	and a long shaft roller in the end hinge
	at the top of the bottom section. Repeat
	for other side.	MILFORD PIN
			bottom bracket
	NOTE: Verify astragal (bottom seal)			INSTALLATION
	is aligned with door section. If there
	is more than 1/2” excess astragal on		BOTTOM
	either side, trim astragal even with door
	section.		SECTION
		astragal

3	U-bars			(1 u-bar) denotes installing a u-bar across the top of the given section.
			(2 u-bars) denotes installing a u-bar across the bottom and top of the given section.
		(3 u-bars) denotes installing a u-bar across the bottom, middle, and top of the given section.
Tools Needed:	To determine the placement of	9800 Windload U-bar Schedule				Option Code 1200
		Total
Power Drill	u-bars, refer to the 9800 windload		Bottom			Lock	Intermediate	Intermediate II	Top
		Sections
	u-bar schedule containing your doors
7/16” Socket		4	2 u-bars		1 u-bar		1 u-bar		1 u-bar
	windload specification option code.
Driver		5	2 u-bars		1 u-bar		1 u-bar	1 u-bar	1 u-bar
	U-bars must be installed level across
	the door.	9800 Windload U-bar Schedule				Option Code 1201
		Total	Bottom			Lock	Intermediate	Intermediate II	Top
	To install a u-bar across the top of a	Sections
		4	2 u-bars		2 u-bars		2 u-bars		1 u-bar
	section, the bottom of the u-bar must
	be aligned with the line on the upper	5	2 u-bars		2 u-bars		2 u-bars	2 u-bars	1 u-bar
	part of the end cap (except u-bars
	installed across the top of the top
		9800 Windload U-bar Schedule				Option Code 1202
	section).
		Total	Bottom			Lock	Intermediate	Intermediate II	Top
		Sections
	NOTE: A u-bar which is installed across
		4	2 u-bars		2 u-bars		3 u-bars		1 u-bar
	the top of the top section must have its
		5	2 u-bars		2 u-bars		2 u-bars	3 u-bars	1 u-bar
	top flange aligned with the top of the
	section.
		9800 Windload U-bar Schedule				Option Code 1220
	To install a u-bar across the bottom of	Total	Bottom			Lock	Intermediate	Intermediate II	Top
	a section, the bottom of the u-bar must	Sections
		4	2 u-bars		1 u-bar		1 u-bar		1 u-bar
	be aligned with the line on the lower
		5	2 u-bars		1 u-bar		1 u-bar	1 u-bar	1 u-bar
	part of the end cap.
	Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.								7

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