Carrier Understanding Fault Codes: Troubleshooting Your Furnace

Page 24

29.

Is inducer blower wheel okay?

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30

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30.

If possible, replace inducer blower wheel. Otherwise, replace inducer motor assembly.

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31.

Is there any frost build-up on combustion-air inlet?

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32.

The problem is caused by reversed vent and combustion-air pipes or some other moist air entering

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combustion-air pipe.

 

 

 

 

33.

You have excessive restriction in combustion-air or vent pipe.

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34.

The problem is either a sag in vent pipe or a clogged drain trap or line.

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35.

Turn power off and disconnect jumper wire across R and W/W1 thermostat terminals.

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36.

Turn power on and wait several sec, then jumper R and W/W1 thermostat terminals on furnace con-

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trol board.

 

 

 

 

37.

Do you have 24v between connector terminal PL2-2 and Com on furnace control board when fault

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occurs?

 

 

 

 

38.

Turn power off.

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39.

Do you have continuity across terminal PL2-2 and N.O. (Normally Open) contact on low-pressure

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40

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switch LPS?

 

 

 

 

40.

The ORANGE wire from low-pressure switch LPS to furnace control board is not making good con-

 

 

 

nection or low gas pressure switch LGPS (when used) is open. Check propane line pressure if us-

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ing LGPS otherwise repair wire or replace harness.

 

 

 

41.

Turn power off and disconnect jumper wire across R and W/W1 thermostat terminals.

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42.

Connect 1 side of a slope manometer with a tee to collector box pressure tap. Connect other side

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with a tee to gas valve air pressure fitting. Refer to pressure check diagram in Appendix C.

 

 

 

 

43.

Turn power on and wait several sec, then jumper R and W/W1 thermostat terminals on furnace con-

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trol board.

 

 

 

 

44.

Monitor slope manometer. Does pressure reading appear to be stable when fault occurs?

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45.

Replace pressure switch assembly. If problem persists, check wiring for an intermittent connection

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in low-pressure switch LPS circuit.

 

 

 

 

46.

Check for a sag in vent pipe. If problem persists, replace inducer motor.

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47.

Do you have 24v between connector terminal PL2-2 and Com on furnace control board?

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48.

The main harness is miswired.

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Check Inducer PW line. To do this, disconnect PL7 from inducer motor and connect a DC voltmeter

 

 

 

 

across terminals PL7-2 BROWN (+) and PL7-10 YELLOW (-) then run COMPONENT TEST by

 

 

 

49.

turning setup switch SW-6 ON. Does voltage across PL7-2 and PL7-10 change between states as

 

 

 

shown below?

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13

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·

State 1ÐOFF (-0.1 Ð 0.1 vdc)

 

 

 

 

·

State 2ÐLOW (6.0 Ð 7.0 vdc)

 

 

 

 

·

State 3ÐHIGH (10.5 Ð 11.5 vdc)

 

 

 

 

 

 

 

 

50.

Does inducer motor MTR1 turn on?

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51.

Do you have less than 90 vac between I1 and I2 on furnace control board?

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Check Inducer PW line. To do this, disconnect PL7 from inducer motor and connect a DC voltmeter

 

 

 

 

across terminals PL7-2 BROWN (+) and PL7-10 YELLOW (-) then run COMPONENT TEST by

 

 

 

52.

turning setup switch SW-6 ON. Does voltage across PL7-2 and PL7-10 change between states as

 

 

 

shown below?

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13

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·

State 1ÐOFF (-0.1 Ð 0.1 vdc)

 

 

 

 

·

State 2ÐLOW (6.0 Ð 7.0 vdc)

 

 

 

 

·

State 3ÐHIGH (10.5 Ð 11.5 vdc)

 

 

 

 

 

 

 

 

53.

Make sure wire gage between main fuse box and furnace complies with wire size specification in

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Installation, Start-Up, and Operating Instructions.

 

 

 

 

54.

Does the fault occur before ignition 45 sec after call for heat?

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41

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55.

Check propane line pressure if using low gas pressure switch LGPS otherwise go to step 41.

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Fault Code 33

LIMIT SWITCH FAULTÐThis fault indicates the limit switch, rollout switch or auxiliary limit switch is open or unit is operating in high-heat only mode due to 2 successive low-heat limit trips.

STEP

ACTION

YES

NO

GO TO

1.

Turn power off, remove blower access panel, and disconnect R thermostat lead.

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2.

Turn power on and depress door switch. Use a piece of tape to hold switch closed.

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3.

Is the fault code flashing?

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4.

Set thermostat to call for heat or jumper R and W/W1 thermostat terminals.

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5.

Observe operation of furnace for next 25 minutes.

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6.

Does fault occur again?

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7.

Does a different fault occur?

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8.

Go to page number indicated in Index for fault code flashed.

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INDEX

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Image 24
Contents Troubleshooting Guide Example Start Here SectionÐCooling Mode ÐVariable Speed Furnace Control ÐWith DE Connection Lowed by the lowest number fault code. Example 13, 13 Service → ÐService Label/Fault Code Instructions Status Code ExampleStep Action YES GO to ÐAir Conditioning A/C Airflow Setup Switch Position LEDs 1, 2, 3, or 4 on Solid Solid means on continuously Step Action YES GO to Fault Code Motor MTR2 →44 Page Lowed by the lowest number fault code. Example 14, 14 Fault Code ÐContinuous Fan CF Airflow Setup Switch Position ÐTwo-Speed AC/HP Airflow Requirements CFMPage · LOW Heat Page →18 →40 Utes 14ÐIGNITION Lockout Ber indicated in Index for Fault Code →26 Turn power off Is inducer blower wheel okay? 55 ¬ Rpmrpm highlow ¬ →20 Index for Fault Code Cleanup and START-UP Instructions Board Layout and Schematic Appendix aControl Center Wiring Schematic Schematic DiagramPressure Check Diagram Appendix BAppendix C Isolation CircuitsQuick Motor Test Procedure Appendix D→33 →59 Appendix E Example AIR Delivery Curve ÐAir Delivery Curves Air Delivery Curve ÐAir Delivery CurveÐ100-20 Air Delivery CurveÐ120-20Static Pressure Reading Location Diagrams Basement Ð Upflow ApplicationUpflow Total Static Pressure Reading Locations Closet Ð Downflow ApplicationAttic Ð Horizontal Application Duct Static Check Sheet Appendix F Quick Reference InformationAppendix G Thermostat Staging AlgorithmVariable Speed Condensing Furnace Algorithm Service Training
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