Lochinvar 800 Sidewall direct venting, Vent/air termination sidewall, Determine location

Page 23

Installation & Operation Manual

4 Sidewall direct venting

Vent/air termination – sidewall

Figure 4-1APVC/CPVC Sidewall Termination of Air and

￿WARNING

￿WARNING

Follow instructions below when determining vent location to avoid possibility of severe personal injury, death, or substantial property damage.

A gas vent extending through an exterior wall shall not terminate adjacent to a wall or below building extensions such as eaves, parapets, balconies, or decks. Failure to comply could result in severe personal injury, death, or substantial property damage.

Vent

TO BOILER

INTAKE AIR

CONNECTION

FROM BOILER

 

VENT PIPE

 

CONNECTION

12"

 

POSSIBLE ORIENTATIONS

MIN

TO

 

 

OVER-

 

HANG

 

VENT / AIR

 

TERMINATION

￿ WARNING

Do not connect any other appliance to the

 

vent pipe or multiple boilers to a common

 

vent pipe. Failure to comply could result

 

in severe personal injury, death, or

 

substantial property damage.

 

Installation must comply with local

NOTICE

requirements and with the National Fuel

 

 

 

Gas Code, ANSI Z223.1 for U.S.

 

installations or CSA B149.1 for Canadian

 

installations.

Determine location

Locate the vent/air terminations using the following guidelines:

1.The total length of piping for vent or air must not exceed the limits given in the General Venting Section on page 21 of this manual.

2.You must consider the surroundings when terminating the vent and air:

a.Position the vent termination where vapors will not damage nearby shrubs, plants or air conditioning equipment or be objectionable.

b.The flue products will form a noticeable plume as they condense in cold air. Avoid areas where the plume could obstruct window views.

c.Prevailing winds could cause freezing of condensate and water/ice buildup where flue products impinge on building surfaces or plants.

d.Avoid possibility of accidental contact of flue products with people or pets.

e.Do not locate the terminations where wind eddies could affect performance or cause recirculation, such as inside building corners, near adjacent buildings or surfaces, window wells, stairwells, alcoves, courtyards, or other recessed areas.

￿ WARNING Sidewall vent and air inlet terminations must terminate in the same pressure

zone.

f.Do not terminate above any door or window. Condensate can freeze, causing ice formations.

g.Locate or guard vent to prevent condensate damage to exterior finishes.

12"

MIN

GRADE OR

SNOW LINE

Table 4A Sidewall Vent Kits

Model

Kit Number

Vent Size

 

 

 

399 - 600

KIT30046

4 inch vent

 

 

 

700 - 800

KIT30048

6 inch vent

 

 

 

If using the alternate sidewall termination:

3.The air piping must terminate in a down-turned elbow as shown in FIG. 4-1B. This arrangement avoids recirculation of flue products into the combustion air stream.

4.The vent piping must terminate in an elbow pointed outward or away from the air inlet, as shown in FIG. 4-1B.

Do not exceed the maximum lengths of the ￿ WARNING outside vent piping shown in FIG. 4-1B.

Excessive length exposed to the outside could cause freezing of condensate in the vent pipe, resulting in potential boiler shutdown.

Figure 4-1BAlternate PVC/CPVC Sidewall Termination of Air and Vent w/Field Supplied Fittings

23

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Contents Save this manual for future reference Models 399Contents Please read before proceeding When servicing boilerKnight XL How it works Model Air pressure switch Pump relay boardModels 600 Knight XL Boiler =B=R Rating RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler locationTOP For closet installations, Cpvc orFlooring and foundation Residential garage installationProvide air openings to room Vent and air pipingAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Gas conversions Prepare boilerRemove boiler from wood pallet ModelModels 600 Leveling the boilerGeneral venting Direct venting options Vertical Vent General venting Install vent and combustion air pipingRequirements for installation in Canada Installing vent or air pipingMake PVC/CPVC air intake/vent connectionsApproved Stainless Steel Vent Manufacturers Stainless steel vent Air inlet pipe materialsStainless steel air intake/vent connections FasNSeal Saf-T VentRemoving from existing vent Optional room airAir contamination Model Description Kit NumberDetermine location If using the alternate sidewall terminationSidewall direct venting Vent/air termination sidewall3AClearance to Gravity Air Inlets Bird Screen Typical Prepare wall penetrationsTermination and fittings Prepare wall penetrations Alternate Field Supplied OptionMultiple vent/air terminations Description and usage Sidewall termination installation9Concentric Vent Dimensional Drawing Models 399 Multiventing sidewall terminations 11Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct venting2Vertical Terminations with Multiple Boilers Prepare roof penetrations4Concentric Vertical Termination Vertical termination installationMm see -9, Multiventing vertical terminationsHydronic piping Hydronic piping Circulator sizing Flow switch adjustmentNear boiler piping connections 399 500 600 700 800 Head FeetPressure 20F 25F 30F 35FNear boiler piping components 7Single Boiler Primary/Secondary Piping Number of Units Model Manifold Pipe Sizes in Inches mm Gas connections Connecting gas supply pipingPropane Gas Natural gasLength of Pipe in Straight Feet Nominal Natural Gas Pipe Capacity ChartCheck inlet gas supply Iron PipeGas Pressure Gas valve replacementLine voltage connections Field wiringInstallation must comply with Low gas pressure switch Outdoor temperature sensorAuxiliary device proving switch High gas pressure switchBoiler management system Alarm contactsWiring of the cascade System supply sensor3Low Voltage Field Wiring Connections Condensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Check for gas leaksCheck thermostat circuits Inspect/fill condensate systemCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctlyFor Your Safety Read Before Operating Natural Gas Propane Set space heating operationSet domestic hot water DHW operation Configuration of the cascadeGeneral Operating informationProtection features Cascade Boiler temperature regulationOutdoor reset operation, if used Sequence of the cascade DHW, Night Setback, and Ramp Delay operation with CascadeBLR Ignition Sequence of operationShutdown Knight XL control moduleTo save parameters and exit programming Access modesInstaller UserPrepurge ServiceStandby Set Point MetControl will display the actual fan motor RPM SYS ***.*F10V in **.Vdc DelayOperation of the cascade Owner maintenance Maintenance Maintenance and annual startupService technician Inspect boiler area MaintenanceAddress reported problems Clean condensate trap Check all piping for leaksCheck boiler relief valve Flue vent system and air pipingCheck water system Check expansion tankInspect ignition and flame sense electrodes Check ignition ground wiringCheck all boiler wiring Check control settingsReview with owner Check flame signalCleaning boiler heat exchanger High Voltage Diagrams2Ladder Diagram Page

800 specifications

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