Lochinvar 800 operation manual Diagrams, High Voltage

Page 72

Installation & Operation Manual

13 Diagrams

Figure 13-1Wiring Diagram

ALARM BELL

SILENCING SWITCH

LOW VOLTAGE

 

120 VAC

 

 

 

 

 

 

 

 

 

BOX DEPICTS

 

 

 

 

 

HIGH VOLTAGE

OPTIONAL ITEMS

 

 

 

 

 

 

 

 

 

 

INTEGRATED CONTROL

 

 

 

 

 

 

 

 

 

 

 

X3

 

 

 

 

 

 

 

 

 

JUNCTION

 

PC

 

 

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

 

 

X8

 

 

BOARD

 

BOX

 

INTERFACE

 

 

 

 

 

 

 

 

 

 

CONNECTION BOARD

 

 

 

OR

 

 

OR

 

 

 

 

 

 

 

X1-3

 

K1

 

 

AUX.

 

 

 

CN2-4

CN1-5

 

DHW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DEVICE

 

 

CN2

 

 

 

 

CN2-1

 

OR

 

PUMP

PILOT

R

CN2-16

 

 

 

 

 

 

 

CN1-6

 

 

SUPPLY

 

 

Y

 

X1-4

BR

 

 

BR

 

 

 

 

 

CN4-8

 

 

K2

 

 

 

 

 

CN2-15

X6-8

 

CN2-2

CN1-3

 

BOILER

 

 

 

 

 

 

 

AUX.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BR

 

PUMP

DEVICE

 

CN2-14

 

 

 

 

 

 

 

CN1-4

 

 

PROVING

 

CN2-13

CN4-2

OR

X6-10

X1-2

PR

CN2-3

K3

PR

 

 

 

 

 

 

 

CN1-1

 

SYSTEM

 

 

 

 

P

 

 

 

 

GAS

 

 

 

 

 

 

 

 

 

 

 

CN2-12

CN4-9

X6-4

 

 

 

PR

 

PUMP

PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

BK

 

 

 

 

 

CN1-2

 

 

SWITCH

 

 

 

CN4-3

X6-5

 

 

 

 

 

 

 

CN2-11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SOLENOID

 

 

 

 

RESISTOR

 

 

 

 

 

 

 

 

VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FLOW

 

 

 

 

 

 

 

 

ON/OFF

 

 

 

 

CN2-10

 

 

 

 

 

SWITCH

 

 

L

SWITCH

 

 

 

 

X1-6

BK

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120V

BELL JUMPER

 

CN2-9

 

PR

 

X1-5

W

 

 

W

GND

GND SUPPLY

ALARM

 

CN2-8

CN4-10

X3-4

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

CONTACTS

 

 

 

CN4-4

PR

X3-2

 

 

 

 

 

 

 

 

 

 

CN2-7

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

CN4-11

X3-1

X1-8

 

 

 

 

 

RUN-TIME

 

CN2-6

R

 

 

 

 

 

CONTACTS

 

 

 

 

R

 

X1-1

 

 

 

 

 

 

CN2-5

CN4-12

X3-3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DHW

 

CN2-4

 

 

 

 

 

R W G

 

 

 

THERMOSTAT

 

 

 

 

 

 

 

 

 

 

 

 

CN4-5

W

X6-1

 

BLOWER

 

 

 

 

 

 

 

CN2-3

 

 

1

2 3

 

 

 

ROOM

 

 

 

 

 

 

 

 

 

BL

 

 

 

 

 

 

 

 

 

CN4-7

X6-2

 

 

 

 

 

 

 

THERMOSTAT

 

CN2-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ZONE

 

 

 

CN4-13

GY

X6-6

 

 

1 2 3 4 5

 

 

 

CONTROL

 

CN2-1

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X5-5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

 

 

 

X5-13

 

 

 

 

 

 

 

 

 

CN5-1

 

 

 

W

 

 

 

 

 

 

24 VAC

 

 

CN4-14

 

 

X5-6

 

 

 

 

 

LOW

 

 

 

CN5-3

 

 

 

BK

 

 

 

 

 

 

 

 

 

 

 

X5-12

 

 

 

 

 

WATER

 

 

 

CN5-4

 

BR

 

BL

 

 

BL

 

 

 

 

 

CN4-6

X6-9

 

 

 

 

 

CUT-OFF

 

 

 

Y

X5-7

 

 

MANUAL RESET

 

 

 

 

 

PR

 

COM

 

 

CN5-2

CN4-1

 

X6-3

X5-14

PR

 

 

HI-LIMIT

 

 

 

 

AIR PRESS. SWITCH

OR

 

 

 

 

CN5

CN4

 

 

X5-11

OR

BLOCKED

 

 

 

 

 

 

 

P

 

 

P

 

 

 

 

 

 

 

 

X5-3

 

 

DRAIN

 

S6

 

 

 

 

 

 

OR

 

 

 

 

 

SYSTEM

 

 

CN1-12

 

 

 

X5-4

 

 

BL

 

 

 

 

 

 

 

 

GY

 

 

 

 

SENSOR

 

 

 

CN1-11

 

 

 

X5-10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(AUX) DWH

S4

 

 

 

 

 

BK

 

 

 

S2

 

 

 

CN1-10

 

 

 

X5-8

 

 

 

INLET

TANK

 

 

 

 

 

 

 

 

 

 

SENSOR

 

 

 

CN1-9

 

 

 

 

R

 

 

 

S1

SENSOR

S5

 

 

 

 

 

X5-1

 

 

 

OUTLET

OUTDOOR

 

 

CN1-8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SENSOR

SENSOR

 

 

 

 

CN3

 

X4

X5-2

W

 

 

 

S3

 

 

 

CN1-7

 

 

 

 

FLUE

 

 

 

 

 

 

 

 

SHIELD

 

 

CN1-6

 

 

 

X5-9

Y

 

 

 

 

SENSOR

 

A

 

 

 

 

 

 

 

 

 

 

 

RS485

 

 

CN1-5

 

 

 

 

BK

 

 

 

 

 

B

 

 

 

 

 

X2-2

 

 

GAS

 

 

 

 

 

CN1-4

CN3

 

 

Y

 

 

 

 

SHIELD

 

 

CN1-3

 

 

X2-1

 

 

VALVE

 

 

+

 

 

 

 

 

 

 

FLAME

 

 

 

EXTERNAL

 

 

CN1-2

 

 

 

 

W/R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL

- 0-10V

 

CN1-1

 

 

 

X1-7

 

ROD

 

G

 

 

 

 

 

 

 

 

TR1

 

SPARK

 

 

 

 

 

 

CN1

 

 

 

 

ROD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

HIGH VOLTAGE SPARK LEAD

 

 

 

 

 

 

Notes:

1.All wiring must be installed in accordance with: local, state, provincial and national code requirements per either N.E.C. in USA or C.S.A. in Canada.

2.If any original equipment wire as supplied with the appliance must be replaced, it must be replaced with wire having same wire gauge (AWG) and rated for a minimum of 105°C. Exceptions: Replacement high voltage spark lead and ribbon cables must be purchased from the factory. Use of a non-approved spark lead or ribbon cables can lead to operational problems which could result in non-repairable damage to the integrated controller or other components.

3.Actual connector block locations may vary from those shown on diagrams. Refer to actual components for proper connector block locations when using diagrams to troubleshoot unit.

WIRING DIAGRAM

LBL2364 REV D

72

Image 72
Contents Models 399 Save this manual for future referenceContents When servicing boiler Please read before proceedingKnight XL How it works Air pressure switch Pump relay board ModelModels 600 Ratings Knight XL Boiler =B=R RatingInstallation must comply with Closet and alcove installationsDetermine boiler location Before locating the boiler, checkFor closet installations, Cpvc or TOPResidential garage installation Provide air openings to roomVent and air piping Flooring and foundationWhen using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Prepare boiler Remove boiler from wood palletModel Gas conversionsLeveling the boiler Models 600General venting Direct venting options Vertical Vent Install vent and combustion air piping Requirements for installation in CanadaInstalling vent or air piping General ventingPVC/CPVC air intake/vent connections Approved Stainless Steel Vent ManufacturersMake Air inlet pipe materials Stainless steel ventFasNSeal Saf-T Vent Stainless steel air intake/vent connectionsOptional room air Removing from existing ventModel Description Kit Number Air contaminationIf using the alternate sidewall termination Sidewall direct ventingVent/air termination sidewall Determine location3AClearance to Gravity Air Inlets Prepare wall penetrations Bird Screen TypicalPrepare wall penetrations Alternate Field Supplied Option Multiple vent/air terminationsTermination and fittings Sidewall termination installation Description and usage9Concentric Vent Dimensional Drawing Models 399 11Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 2Vertical Terminations with Multiple BoilersVertical termination installation 4Concentric Vertical TerminationMultiventing vertical terminations Mm see -9,Hydronic piping Hydronic piping Flow switch adjustment Near boiler piping connectionsCirculator sizing Head Feet Pressure20F 25F 30F 35F 399 500 600 700 800Near boiler piping components 7Single Boiler Primary/Secondary Piping Number of Units Model Manifold Pipe Sizes in Inches mm Connecting gas supply piping Gas connectionsNatural gas Propane GasNominal Natural Gas Pipe Capacity Chart Check inlet gas supplyIron Pipe Length of Pipe in Straight FeetGas valve replacement Gas PressureField wiring Installation must comply withLine voltage connections Outdoor temperature sensor Auxiliary device proving switchHigh gas pressure switch Low gas pressure switchAlarm contacts Wiring of the cascadeSystem supply sensor Boiler management system3Low Voltage Field Wiring Connections Condensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemCheck for gas leaks Check thermostat circuitsInspect/fill condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Set space heating operation Natural Gas PropaneConfiguration of the cascade Set domestic hot water DHW operationOperating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if usedCascade DHW, Night Setback, and Ramp Delay operation with Cascade Sequence of the cascadeSequence of operation BLR IgnitionKnight XL control module ShutdownAccess modes InstallerUser To save parameters and exit programmingService StandbySet Point Met PrepurgeSYS ***.*F Control will display the actual fan motor RPMDelay 10V in **.VdcOperation of the cascade Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Address reported problemsClean condensate trap Check all piping for leaks Inspect boiler areaFlue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Inspect ignition and flame sense electrodesCheck flame signal Cleaning boiler heat exchangerReview with owner Diagrams High Voltage2Ladder Diagram Page

800 specifications

Lochinvar 800 is a groundbreaking boiler system designed to meet the heating needs of modern residential and commercial buildings. Renowned for its reliability and advanced technology, the Lochinvar 800 promises efficiency and performance that set it apart from conventional heating systems.

One of the standout features of the Lochinvar 800 is its high-efficiency heat exchanger, which enables significantly lower energy consumption compared to traditional units. This efficiency translates to substantial energy savings, making it not only an environmentally friendly choice but also a cost-effective one. The system boasts an impressive thermal efficiency rating, often exceeding 95%, which ensures that a large portion of the energy consumed is converted into usable heat.

Incorporating cutting-edge control technologies, the Lochinvar 800 utilizes smart controls that enable precise temperature regulation. These controls provide users with the ability to program and adjust settings according to specific heating needs, enhancing comfort while minimizing energy waste. The integration of modulating gas burners further optimizes energy usage, continuously adjusting the output based on the current demand, thereby preventing energy loss.

Another key characteristic of the Lochinvar 800 is its compact and sleek design, allowing for easy installation in various spaces, from utility rooms to commercial settings. The boiler's lightweight construction means that it can be mounted in tight areas, providing flexibility that adapts to the needs of the installation site.

Safety features are a top priority for the Lochinvar 800, equipped with advanced diagnostics and monitoring systems that ensure trouble-free operation. These systems continually assess performance and identify potential issues before they can evolve into serious problems, promoting longevity and reliability.

The Lochinvar 800 is also compatible with various heating distribution systems, including radiant floor heating and traditional radiators, making it a versatile choice for a wide range of applications. Coupled with its low emissions profile, the Lochinvar 800 stands out as a sustainable option in today’s market.

In summary, the Lochinvar 800 represents a new era in boiler design, merging efficiency, innovative technology, and adaptability to meet the challenges of contemporary heating needs. Its advanced features ensure optimal performance while maintaining a commitment to environmental responsibility, making it an ideal solution for energy-conscious consumers.