Lochinvar 800 operation manual Vertical direct venting, Vent/air termination vertical

Page 30

Installation & Operation Manual

5Vertical direct venting

Vent/air termination – vertical

￿WARNING

￿WARNING

NOTICE

Follow instructions below when determining vent location to avoid possibility of severe personal injury, death or substantial property damage.

Do not connect any other appliance to the vent pipe or multiple boilers to a common vent pipe. Failure to comply could result in severe personal injury, death, or substantial property damage.

Installation must comply with local requirements and with the National Fuel Gas Code, ANSI Z223.1 for U.S. installations or CSA B149.1 for Canadian installations.

￿WARNING Rooftop vent and air inlet terminations must terminate in the same pressure zone,

unless vertical vent sidewall air is set up as shown in the General Venting - Vertical Vent, Sidewall Air Section.

Figure 5-1APVC/CPVC Vertical Termination of Air and Vent

ALTERNATE INTAKE LOCATIONS:

INTAKE PIPES MAY BE LOCATED

ANYWHERE WITHIN 24" (610 MM)

OF VENT PIPE

BIRD SCREEN

(TYPICAL)

VENT

Determine location

Locate the vent/air terminations using the following guidelines:

1. The total length of piping for vent or air must not exceed

the limits given in the General Venting Section on page 21

of this manual.

COUPLING (FIELD SUPPLIED)

VENT OUTLET

12" MINIMUM ABOVE AIR INLET

6" (152 MM) MINIMUM ABOVE ROOF /

SNOW LINE

COMBUSTION

AIR

2. The vent must terminate at least 3 feet above the highest

place in which the vent penetrates the roof and at least

2 feet above any part of a building within 10 horizontal

feet.

3. The air piping must terminate in a down-turned 180°

return pipe no further than 2 feet (.6 m) from the center

of the vent pipe. This placement avoids recirculation of

flue products into the combustion air stream.

4. The vent piping must terminate in an up-turned coupling

as shown in FIG. 5-1A. The top of the coupling must be

at least 1 foot above the air intake. When the vent

termination uses a rain cap as illustrated in FIG. 5-1B

maintain at least 36" (914 mm) above the air inlet. The

air inlet pipe and vent pipe can be located in any desired

position on the roof, but must always be no further than

2 feet (.6 m) apart and with the vent termination at least

1 foot above the air intake.

Figure 5-1BStainless Steel Vertical Termination of Air and Vent

ALTERNATE INTAKE LOCATIONS:

INTAKE PIPES MAY BE LOCATED

ANYWHERE WITHIN 24” (610 MM)

OF VENT PIPE

VENT

BIRD SCREEN

(TYPICAL)

6" (152 MM) MINIMUM

ABOVE ROOF /

SNOW LINE

COM,BUSTION

AIR

VENT OUTLET

36” (914 MM) MINIMUM

ABOVE AIR INLET

5.Locate terminations so they are not likely to be damaged by foreign objects, such as stones or balls, or subject to buildup of leaves or sediment.

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Contents
Models 399 Save this manual for future referenceContents When servicing boiler Please read before proceedingKnight XL How it works Air pressure switch Pump relay board ModelModels 600 Ratings Knight XL Boiler =B=R RatingDetermine boiler location Installation must comply withCloset and alcove installations Before locating the boiler, checkFor closet installations, Cpvc or TOPVent and air piping Residential garage installationProvide air openings to room Flooring and foundationWhen using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Model Prepare boilerRemove boiler from wood pallet Gas conversionsLeveling the boiler Models 600General venting Direct venting options Vertical Vent Installing vent or air piping Install vent and combustion air pipingRequirements for installation in Canada General ventingPVC/CPVC air intake/vent connections Approved Stainless Steel Vent ManufacturersMake Air inlet pipe materials Stainless steel ventFasNSeal Saf-T Vent Stainless steel air intake/vent connectionsOptional room air Removing from existing ventModel Description Kit Number Air contaminationVent/air termination sidewall If using the alternate sidewall terminationSidewall direct venting Determine location3AClearance to Gravity Air Inlets Prepare wall penetrations Bird Screen Typical Prepare wall penetrations Alternate Field Supplied Option Multiple vent/air terminations Termination and fittings Sidewall termination installation Description and usage9Concentric Vent Dimensional Drawing Models 399 11Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 2Vertical Terminations with Multiple BoilersVertical termination installation 4Concentric Vertical TerminationMultiventing vertical terminations Mm see -9,Hydronic piping Hydronic piping Flow switch adjustment Near boiler piping connectionsCirculator sizing 20F 25F 30F 35F Head FeetPressure 399 500 600 700 800Near boiler piping components 7Single Boiler Primary/Secondary Piping Number of Units Model Manifold Pipe Sizes in Inches mm Connecting gas supply piping Gas connectionsNatural gas Propane GasIron Pipe Nominal Natural Gas Pipe Capacity ChartCheck inlet gas supply Length of Pipe in Straight FeetGas valve replacement Gas PressureField wiring Installation must comply withLine voltage connections High gas pressure switch Outdoor temperature sensorAuxiliary device proving switch Low gas pressure switchSystem supply sensor Alarm contactsWiring of the cascade Boiler management system3Low Voltage Field Wiring Connections Condensate disposal Condensate drainCheck/control water chemistry Freeze protection when usedStart-up Fill and test water systemInspect/fill condensate system Check for gas leaksCheck thermostat circuits Inspect/check condensate lines and fittingsIf boiler does not start correctly Final checks before starting the boilerStart the boiler Check system and boilerFor Your Safety Read Before Operating Set space heating operation Natural Gas PropaneConfiguration of the cascade Set domestic hot water DHW operationOperating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if usedCascade DHW, Night Setback, and Ramp Delay operation with Cascade Sequence of the cascadeSequence of operation BLR IgnitionKnight XL control module ShutdownUser Access modesInstaller To save parameters and exit programmingSet Point Met ServiceStandby PrepurgeSYS ***.*F Control will display the actual fan motor RPMDelay 10V in **.VdcOperation of the cascade Maintenance Maintenance and annual startup Service technicianOwner maintenance Clean condensate trap Check all piping for leaks MaintenanceAddress reported problems Inspect boiler areaCheck expansion tank Flue vent system and air pipingCheck water system Check boiler relief valveCheck control settings Check ignition ground wiringCheck all boiler wiring Inspect ignition and flame sense electrodesCheck flame signal Cleaning boiler heat exchangerReview with owner Diagrams High Voltage2Ladder Diagram Page
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