Lochinvar 800 Prepare roof penetrations, 2Vertical Terminations with Multiple Boilers

Page 31

Installation & Operation Manual

5Vertical direct venting (continued)

Vent/air termination – vertical

Prepare roof penetrations

1.Air pipe penetration:

a.Cut a hole for the air pipe. Size the air pipe hole as close as desired to the air pipe outside diameter.

2.Vent pipe penetration:

a.Cut a hole for the vent pipe. For either combustible or noncombustible construction, size the vent pipe hole with at least a 1/2 inch clearance around the vent pipe outer diameter:

5½ inch hole (140 mm) hole for 4 inch (102 mm) vent pipe

7½ inch hole (191 mm) hole for 6 inch (152 mm) vent pipe

b.Insert a galvanized metal thimble in the vent pipe hole (when required by local codes).

3.Space the air and vent holes to provide the minimum spacing shown in FIG.’s 5-1A and 5-1B, page 30.

4.Follow all local codes for isolation of vent pipe when passing through floors, ceilings, and roofs.

5.Provide flashing and sealing boots sized for the vent pipe and air pipe.

Termination and fittings

1.Prepare the vent termination coupling and the air termination elbow (FIG.’s 5-1A and 5-1B) by inserting bird screens. Bird screens should be obtained locally.

2.The air piping must terminate in a down-turned 180° return bend as shown in FIG.’s 5-1A and 5-1B. Locate the air inlet pipe no further than 2 feet (.6 m) from the center of the vent pipe. This placement avoids recirculation of flue products into the combustion air stream.

3.The vent piping must terminate in an up-turned coupling as shown in FIG. 5-1A. The top of the coupling must be at least 1 foot (.3 m) above the air intake. When the vent termination uses a rain cap as illustrated in FIG. 5-1B maintain at least 36" (914 mm) above the air inlet. The air inlet pipe and vent pipe can be located in any desired position on the roof, but must always be no further than 2 feet (.6 m) apart and with the vent termination at least 1 foot (.3 m) above the air intake.

4.Maintain the required dimensions of the finished termination piping as shown in FIG.’s 5-1A and 5-1B.

5.Do not extend exposed vent pipe outside of building more than shown in this document. Condensate could freeze and block vent pipe.

Multiple vent/air terminations

1.When terminating multiple Knight XL boilers, terminate each vent/air connection as described in this manual (FIG. 5-2).

Terminate all vent pipes at the same height ￿ WARNING and all air pipes at the same height to

avoid recirculation of flue products and the possibility of severe personal injury, death, or substantial property damage.

2. Place roof penetrations to obtain minimum clearance of 12 inches (305 mm) between edge of air intake elbow and adjacent vent pipe of another boiler for U.S. installations (see FIG. 5-2). For Canadian installations, provide clearances required by CSA B149.1 Installation Code.

3. The air inlet of a Knight XL boiler is part of a direct vent connection. It is not classified as a forced air intake with regard to spacing from adjacent boiler vents.

Figure 5-2Vertical Terminations with Multiple Boilers

12" (305 MM) MINIMUM VERTICALLY FROM VENT OUTLET TO ANY AIR INLET

 

VENT

 

AIR

 

12" (305 MM) MINIMUM FROM EDGE

VENT

OF AIR INTAKE PIPE TO ADJACENT

AIR

VENT PIPE FROM ANOTHER BOILER

 

Figure 5-3Alternate Vertical Terminations with Multiple Boilers

VENT

VENT

12" (305 MM) MINIMUM VERTICALLY FROM VENT OUTLET TO ANY AIR INLET

AIR

AIR

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Contents Save this manual for future reference Models 399Contents Please read before proceeding When servicing boilerKnight XL How it works Model Air pressure switch Pump relay boardModels 600 Knight XL Boiler =B=R Rating RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler locationTOP For closet installations, Cpvc orFlooring and foundation Residential garage installationProvide air openings to room Vent and air pipingProducts to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Gas conversions Prepare boilerRemove boiler from wood pallet ModelModels 600 Leveling the boilerGeneral venting Direct venting options Vertical Vent General venting Install vent and combustion air pipingRequirements for installation in Canada Installing vent or air pipingApproved Stainless Steel Vent Manufacturers PVC/CPVC air intake/vent connectionsMake Stainless steel vent Air inlet pipe materialsStainless steel air intake/vent connections FasNSeal Saf-T VentRemoving from existing vent Optional room airAir contamination Model Description Kit NumberDetermine location If using the alternate sidewall terminationSidewall direct venting Vent/air termination sidewall3AClearance to Gravity Air Inlets Bird Screen Typical Prepare wall penetrationsMultiple vent/air terminations Prepare wall penetrations Alternate Field Supplied OptionTermination and fittings Description and usage Sidewall termination installation9Concentric Vent Dimensional Drawing Models 399 Multiventing sidewall terminations 11Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct venting2Vertical Terminations with Multiple Boilers Prepare roof penetrations4Concentric Vertical Termination Vertical termination installationMm see -9, Multiventing vertical terminationsHydronic piping Hydronic piping Near boiler piping connections Flow switch adjustmentCirculator sizing 399 500 600 700 800 Head FeetPressure 20F 25F 30F 35FNear boiler piping components 7Single Boiler Primary/Secondary Piping Number of Units Model Manifold Pipe Sizes in Inches mm Gas connections Connecting gas supply pipingPropane Gas Natural gasLength of Pipe in Straight Feet Nominal Natural Gas Pipe Capacity ChartCheck inlet gas supply Iron PipeGas Pressure Gas valve replacementInstallation must comply with Field wiringLine voltage connections Low gas pressure switch Outdoor temperature sensorAuxiliary device proving switch High gas pressure switchBoiler management system Alarm contactsWiring of the cascade System supply sensor3Low Voltage Field Wiring Connections Condensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Check for gas leaksCheck thermostat circuits Inspect/fill condensate systemCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctlyFor Your Safety Read Before Operating Natural Gas Propane Set space heating operationSet domestic hot water DHW operation Configuration of the cascadeGeneral Operating informationProtection features Outdoor reset operation, if used Boiler temperature regulationCascade Sequence of the cascade DHW, Night Setback, and Ramp Delay operation with CascadeBLR Ignition Sequence of operationShutdown Knight XL control moduleTo save parameters and exit programming Access modesInstaller UserPrepurge ServiceStandby Set Point MetControl will display the actual fan motor RPM SYS ***.*F10V in **.Vdc DelayOperation of the cascade Service technician Maintenance Maintenance and annual startupOwner maintenance Inspect boiler area MaintenanceAddress reported problems Clean condensate trap Check all piping for leaksCheck boiler relief valve Flue vent system and air pipingCheck water system Check expansion tankInspect ignition and flame sense electrodes Check ignition ground wiringCheck all boiler wiring Check control settingsCleaning boiler heat exchanger Check flame signalReview with owner High Voltage Diagrams2Ladder Diagram Page

800 specifications

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