Service Manual
2 Maintenance
Maintenance and annual startup
Table
Service technician
(see the following pages for instructions)
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| • Address reported problems |
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| • Inspect interior; clean and vacuum if | |||||
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| • Clean condensate trap and fill with fresh | |||||
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| • Check | for | leaks | (water, gas, | flue, | |
| condensate) |
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UP | • Verify flue and air lines in good condition | |||||
and sealed tight |
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START | • Check | system water | pressure/system | |||
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| piping/expansion tank |
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ANNUAL | • Check control settings |
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and reposition) |
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| • Check ignition and flame sense |
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| electrodes (sand off any deposits; clean | |||||
| • Check wiring and connections |
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| • Perform | checkout | and | |||
| performance verification per Section 10 | |||||
| in the Knight Installation and Operation | |||||
| Manual. |
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| • Flame inspection (stable, uniform) |
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| • Flame signal (at least 10 microamps at | |||||
| high fire) |
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| • Clean | the | heat | exchanger if | flue | |
| temperature is more than 54°F above | |||||
| return water temperature. |
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If combustion or performance indicate need:
•Clean heat exchanger
•Remove and clean burner using compressed air only
•Clean the blower wheel
Owner maintenance
(see the Knight User’s Information Manual for
instructions)
• Check boiler area
Daily
•Check pressure/temperature gauge
•Check vent piping
•Check air piping
Monthly
•Check air and vent termination screens
•Check relief valve
•Check condensate drain system
•Check air vents
Periodically | • Test low water cutoff (if used) |
| • Reset button (low water cutoff) |
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| • Check boiler piping (gas and |
Every | water) for leaks |
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6 months | • Operate relief valve |
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| • Shut boiler down (unless boiler |
End | used for domestic hot water) |
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of season |
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months |
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