Lochinvar 50-210 service manual Please read before proceeding, Handling ceramic fiber materials

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Service Manual

Please read before proceeding

￿WARNING

Installer – Read all instructions, including this manual and the Knight Wall Mount Installation and Operation Manual, before installing. Perform steps in the order given.

User – This manual is for use only by a qualified heating installer/service technician. Refer to the Knight Wall Mount User’s Information Manual for your reference.

Have this boiler serviced/inspected by a qualified service technician at least annually.

Failure to comply with the above could result in severe personal injury, death or substantial property damage.

NOTICE

When calling or writing about the boiler – Please have the boiler model and serial number from the boiler rating plate.

Consider piping and installation when determining boiler location (see the Knight Wall Mount Installation and Operation Manual).

Any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee.

Handling ceramic fiber materials

REMOVAL OF COMBUSTION CHAMBER LINING

￿WARNING

The combustion chamber door insulation in this product contains ceramic fiber material. Ceramic fibers can be converted to cristobalite in very high temperature applications. The International Agency for Research on Cancer (IARC) has concluded, “Crystalline silica inhaled in the form of quartz or cristobalite from occupational sources is carcinogenic to humans (Group 1).”:

￿Avoid breathing dust and contact with skin and eyes.

•Use NIOSH certified dust respirator (N95). This type of respirator is based on the OSHA requirements for cristobalite at the time this document was written. Other types of respirators may be needed depending on the job site conditions. Current NIOSH recommendations can be found on the NIOSH website at http://www.cdc.gov/niosh/homepage.html. NIOSH approved respirators, manufacturers, and phone numbers are also listed on this website.

•Wear long-sleeved, loose fitting clothing, gloves, and eye protection.

￿Apply enough water to the combustion chamber lining to prevent airborne dust.

￿Remove the combustion chamber lining from the boiler and place it in a plastic bag for disposal.

￿Wash potentially contaminated clothes separately from other clothing. Rinse clothes washer thoroughly.

NIOSH stated First Aid.

￿Eye: Irrigate immediately.

￿Breathing: Fresh air.

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Contents Models 50 Contents Please read before proceeding Handling ceramic fiber materialsNiosh stated First Aid When servicing boiler Troubleshooting What is in this manual?Service MaintenanceNear boiler piping ServiceKnight wall mount display Control inputs Smart Control ModuleControl outputs Sequence of operation General OperationHow the boiler operates How the control module operatesOUT 123.8F129 Sequence of operationBLR SH 41% Rate Display panel menu access Display panel parameter access Parameter table Temperature DataControl Circulation Service Viewable and changeable control parameters Temperature settingsFunctions DHW settingsOutdoor air reset Data loggingOutdoor air shutdown Shift reset curveMaximum SH set point Minimum SH set pointAnti-cycling Boiler cascade address Control modesSH controlling sensor SH sourceService Notification Cascade offsetCirculation pumps Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check boiler relief valve Flue vent system and air pipingCheck water system Check expansion tankInspect ignition and flame sense electrodes Check ignition ground wiringCheck all boiler wiring Check control settingsOiled bearing circulators Check flame signalCleaning boiler heat exchanger Review with ownerCheck the following TroubleshootingBefore troubleshooting Check control module fusesUnit Does Not No DisplayNo Burner OperationTemperature Resistance Checking temperature sensorsDHW Pump NoisyNo Pump Boiler Pump System PumpSequence Switch/LWCOFlow FlameNo Flame Ign Anti-cyclingRunning No FlameFan Speed Low Auto ResetHigh Limit Fan LowSensor Shorted Fan HighFan Speed High Sensor OpenTemp O/Shoot Rem Ctrl Flt Parameters ProgrOpen Low 24 vac Service BlkWatch Dog Error No Error StoredGas Supply Pressure Combustion Analysis ProcedureGas Valve Adjustment Or Obstruction2Gas Valve Adjustment Gas valve adjustment procedurePage

50-210 specifications

The Lochinvar 50-210 is a powerful and efficient boiler designed for residential and commercial heating applications. This model is a part of Lochinvar’s line of advanced heating solutions, known for their reliability, efficiency, and innovative technologies. The 50-210 offers a high thermal efficiency rating, ensuring that energy consumption is minimized while still providing excellent heating performance.

One of the standout features of the Lochinvar 50-210 boiler is its advanced control system. It is equipped with a user-friendly LCD display that allows easy access to system settings and real-time performance data. This technology enhances user experience, allowing for easy adjustments and monitoring, ensuring optimal performance based on specific heating needs.

The Lochinvar 50-210 is designed with a fully modulating burner, which means it can adjust its output to match the heating demand effectively. This feature not only provides superior comfort but also increases energy savings by preventing the boiler from running at full capacity when it's not necessary. Moreover, the modulating burner minimizes wear and tear, extending the lifespan of the unit.

In terms of safety, the Lochinvar 50-210 incorporates several features such as multiple temperature and pressure sensors, flame safeguard systems, and safety cut-off controls. These safeguard mechanisms ensure that the system operates safely and efficiently, providing peace of mind to users.

The construction of the Lochinvar 50-210 is robust, featuring high-grade stainless steel and a durable heat exchanger. This design helps resist corrosion, ensuring longevity and requiring minimal maintenance over the years. Additionally, its compact design allows for easier installation, making it suitable for various settings, even those with limited space.

Furthermore, the Lochinvar 50-210 operates quietly, which adds to its appeal for residential installations. Its environmental considerations are also noteworthy, with low emissions contributing to cleaner air quality.

Overall, the Lochinvar 50-210 is a sophisticated heating solution that blends efficiency, reliability, and advanced technology. With its user-friendly controls, modulating burner, safety features, and durable construction, it meets the heating demands of modern homes and commercial spaces, making it a top choice for those seeking dependable boiler performance.
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