Lochinvar 50-210 service manual Maintenance

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Service Manual

2Maintenance

￿WARNING

￿WARNING

￿WARNING

Follow the Service and maintenance procedures given throughout this manual and in component literature shipped with the boiler. Failure to perform the service and maintenance could result in damage to the boiler or system. Failure to follow the directions in this manual and component literature could result in severe personal injury, death, or substantial property damage.

The boiler should be inspected annually only by a qualified service technician. In addition, the maintenance and care of the boiler designated in Table 2A and explained on the following pages must be performed to assure maximum boiler efficiency and reliability. Failure to service and maintain the boiler and system could result in equipment failure.

Electrical shock hazard – Turn off power to the boiler before any service operation on the boiler except as noted otherwise in this instruction manual. Failure to turn off electrical power could result in electrical shock, causing severe personal injury or death.

Address reported problems

Figure 2-1Condensate Trap

1.Inspect any problems reported by the owner and correct before proceeding.

Inspect boiler area

1.Verify that boiler area is free of any combustible materials, gasoline and other flammable vapors and liquids.

2.Verify that air intake area is free of any of the contaminants listed in Section 1 of the Knight Wall Mount Installation and Operation Manual. If any of these are present in the boiler intake air vicinity, they must be removed. If they cannot be removed, reinstall the air and vent lines per this manual and the Knight Wall Mount Installation and Operation Manual.

Inspect boiler interior

1.Remove the front access cover and inspect the interior of the boiler.

2.Vacuum any sediment from inside the boiler and components. Remove any obstructions.

Clean condensate trap

1. Remove the clean out cap on the bottom of the trap. Let the

condensate and any debris drain out.

￿WARNING The condensate trap must be filled with water during all times of boiler operation to

avoid flue gas emission from the condensate drain line. Failure to fill the trap could result in severe personal injury or death.

Check all piping for leaks

2.

Fill with fresh water until the water begins to pour out of the

 

drain.

3.

Replace the clean out cap and resume operation.

￿WARNING

Eliminate all system or boiler leaks. Continual fresh makeup water will reduce boiler life. Minerals can build up in sections, reducing heat transfer, overheating heat exchanger, and causing heat exchanger failure. Leaking water may also cause severe property damage.

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1.Inspect all water and gas piping and verify to be leak free.

2.Look for signs of leaking lines and correct any problems found.

3.Check gas line using the procedure found in Section 7 - Gas Connections of the Knight Wall Mount Installation and Operation Manual.

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Contents Models 50 Contents Please read before proceeding Handling ceramic fiber materialsNiosh stated First Aid When servicing boiler What is in this manual? ServiceMaintenance TroubleshootingService Near boiler pipingKnight wall mount display Smart Control Module Control inputsControl outputs General Operation How the boiler operatesHow the control module operates Sequence of operationSequence of operation OUT 123.8F129BLR SH 41% Rate Display panel menu access Display panel parameter access Temperature Data Parameter tableControl Circulation Service Temperature settings Viewable and changeable control parametersDHW settings Outdoor air resetData logging FunctionsShift reset curve Maximum SH set pointMinimum SH set point Outdoor air shutdownAnti-cycling Control modes SH controlling sensorSH source Boiler cascade addressService Notification Cascade offsetCirculation pumps Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Inspect ignition and flame sense electrodesCheck flame signal Cleaning boiler heat exchangerReview with owner Oiled bearing circulatorsTroubleshooting Before troubleshootingCheck control module fuses Check the followingNo Display No BurnerOperation Unit Does NotChecking temperature sensors Temperature ResistanceNoisy No PumpBoiler Pump System Pump DHW PumpSwitch/LWCO FlowFlame SequenceAnti-cycling No Flame IgnNo Flame RunningAuto Reset High LimitFan Low Fan Speed LowFan High Fan Speed HighSensor Open Sensor ShortedTemp O/Shoot Rem Ctrl Flt Parameters ProgrOpen Service Blk Watch Dog ErrorNo Error Stored Low 24 vacCombustion Analysis Procedure Gas Valve AdjustmentOr Obstruction Gas Supply PressureGas valve adjustment procedure 2Gas Valve AdjustmentPage

50-210 specifications

The Lochinvar 50-210 is a powerful and efficient boiler designed for residential and commercial heating applications. This model is a part of Lochinvar’s line of advanced heating solutions, known for their reliability, efficiency, and innovative technologies. The 50-210 offers a high thermal efficiency rating, ensuring that energy consumption is minimized while still providing excellent heating performance.

One of the standout features of the Lochinvar 50-210 boiler is its advanced control system. It is equipped with a user-friendly LCD display that allows easy access to system settings and real-time performance data. This technology enhances user experience, allowing for easy adjustments and monitoring, ensuring optimal performance based on specific heating needs.

The Lochinvar 50-210 is designed with a fully modulating burner, which means it can adjust its output to match the heating demand effectively. This feature not only provides superior comfort but also increases energy savings by preventing the boiler from running at full capacity when it's not necessary. Moreover, the modulating burner minimizes wear and tear, extending the lifespan of the unit.

In terms of safety, the Lochinvar 50-210 incorporates several features such as multiple temperature and pressure sensors, flame safeguard systems, and safety cut-off controls. These safeguard mechanisms ensure that the system operates safely and efficiently, providing peace of mind to users.

The construction of the Lochinvar 50-210 is robust, featuring high-grade stainless steel and a durable heat exchanger. This design helps resist corrosion, ensuring longevity and requiring minimal maintenance over the years. Additionally, its compact design allows for easier installation, making it suitable for various settings, even those with limited space.

Furthermore, the Lochinvar 50-210 operates quietly, which adds to its appeal for residential installations. Its environmental considerations are also noteworthy, with low emissions contributing to cleaner air quality.

Overall, the Lochinvar 50-210 is a sophisticated heating solution that blends efficiency, reliability, and advanced technology. With its user-friendly controls, modulating burner, safety features, and durable construction, it meets the heating demands of modern homes and commercial spaces, making it a top choice for those seeking dependable boiler performance.