Lochinvar 50-210 service manual Combustion Analysis Procedure, Or Obstruction, Gas Supply Pressure

Page 40

3Troubleshooting

Combustion Analysis Procedure

1.Turn the main power off to the boiler by placing the “On/Off” switch in the OFF position.

2.Remove the flue temperature sensor from the flue pipe connection. Note: Combustion measurements will be made at this point.

3.Turn the main power on to the boiler by placing the “On/Off” switch in the ON position.

4.Place the boiler into the active position by pressing the ENTER/RESET button on the display board (see page 7) until BLR:Standby appears in the display window.

5.Locate the pinhole button above the “T” in the Knight logo on the display board (see page 7). Press the button once and hold for 5 seconds to place the boiler into Service Mode. In Service Mode the boiler will fire at ignition speed and will then modulate up to full fire.

6.Insert the probe from a combustion analyzer into the hole left by the removal of the flue temperature sensor.

7.Once the boiler has modulated up to full fire, measure the combustion. The values should be in the range listed in Table 3H above. The CO levels should be less than 150 ppm for a properly installed unit.

If the combustion is not within the specified range, reference the chart below for possible causes and corrective actions.

Service Manual

Table 3H Flue Products

Natural Gas

Propane

 

 

 

 

CO2

O2

CO2

O2

8.0% - 10%

3.0% - 6.5%

9.0% - 11%

4.1% - 6.9%

 

 

 

 

8.Once the combustion analysis is complete, test the safety shutoff device by turning the manual shutoff valve to the OFF position and ensuring that the boiler shuts down and registers an alarm. Open the manual shutoff valve, reset the control, and return to Service Mode.

9.Turn the main power off to the boiler and replace the flue temperature sensor into the flue pipe connection.

10.Place the boiler back into normal operation.

￿You must replace the flue gas temperature WARNING sensor to prevent flue gas spillage into the room. Failure to comply could result in severe personal injury, death, or substantial

property damage.

Table 3G Troubleshooting Chart - Combustion Levels

POSSIBLE CAUSE

CORRECTIVE ACTION

 

 

 

• Refer to Section 3 - General Venting of the Knight Wall Mount Installation and Operation

Vent/Air Intake Length

Manual for the proper venting and air intake methods for the Knight wall mount boiler.

or Obstruction

• Check for obstructions at the vent/air intake terminals.

 

 

Gas Supply Pressure

• Refer to Section 7 - Gas Connections of the Knight Wall Mount Installation and Operation

Manual for the proper gas supply for the Knight wall mount boiler.

 

 

 

Dirty/Damaged Burner

• Refer to page 26 of this manual for burner removal and cleaning procedures.

• Replace burner if necessary.

 

 

 

Gas Valve Adjustment

• Refer to page 41 of this manual for the gas valve adjustment procedure.

 

 

 

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Contents Models 50 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid When servicing boiler What is in this manual? ServiceMaintenance TroubleshootingService Near boiler pipingKnight wall mount display Smart Control Module Control inputsControl outputs General Operation How the boiler operatesHow the control module operates Sequence of operationSequence of operation OUT 123.8F129BLR SH 41% Rate Display panel menu access Display panel parameter access Temperature Data Parameter tableControl Circulation Service Temperature settings Viewable and changeable control parametersDHW settings Outdoor air resetData logging FunctionsShift reset curve Maximum SH set pointMinimum SH set point Outdoor air shutdownAnti-cycling Control modes SH controlling sensorSH source Boiler cascade addressCascade offset Service NotificationCirculation pumps Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Inspect ignition and flame sense electrodesCheck flame signal Cleaning boiler heat exchangerReview with owner Oiled bearing circulatorsTroubleshooting Before troubleshootingCheck control module fuses Check the followingNo Display No BurnerOperation Unit Does NotChecking temperature sensors Temperature ResistanceNoisy No PumpBoiler Pump System Pump DHW PumpSwitch/LWCO FlowFlame SequenceAnti-cycling No Flame IgnNo Flame RunningAuto Reset High LimitFan Low Fan Speed LowFan High Fan Speed HighSensor Open Sensor ShortedTemp O/Shoot Parameters Progr Rem Ctrl FltOpen Service Blk Watch Dog ErrorNo Error Stored Low 24 vacCombustion Analysis Procedure Gas Valve AdjustmentOr Obstruction Gas Supply PressureGas valve adjustment procedure 2Gas Valve AdjustmentPage

50-210 specifications

The Lochinvar 50-210 is a powerful and efficient boiler designed for residential and commercial heating applications. This model is a part of Lochinvar’s line of advanced heating solutions, known for their reliability, efficiency, and innovative technologies. The 50-210 offers a high thermal efficiency rating, ensuring that energy consumption is minimized while still providing excellent heating performance.

One of the standout features of the Lochinvar 50-210 boiler is its advanced control system. It is equipped with a user-friendly LCD display that allows easy access to system settings and real-time performance data. This technology enhances user experience, allowing for easy adjustments and monitoring, ensuring optimal performance based on specific heating needs.

The Lochinvar 50-210 is designed with a fully modulating burner, which means it can adjust its output to match the heating demand effectively. This feature not only provides superior comfort but also increases energy savings by preventing the boiler from running at full capacity when it's not necessary. Moreover, the modulating burner minimizes wear and tear, extending the lifespan of the unit.

In terms of safety, the Lochinvar 50-210 incorporates several features such as multiple temperature and pressure sensors, flame safeguard systems, and safety cut-off controls. These safeguard mechanisms ensure that the system operates safely and efficiently, providing peace of mind to users.

The construction of the Lochinvar 50-210 is robust, featuring high-grade stainless steel and a durable heat exchanger. This design helps resist corrosion, ensuring longevity and requiring minimal maintenance over the years. Additionally, its compact design allows for easier installation, making it suitable for various settings, even those with limited space.

Furthermore, the Lochinvar 50-210 operates quietly, which adds to its appeal for residential installations. Its environmental considerations are also noteworthy, with low emissions contributing to cleaner air quality.

Overall, the Lochinvar 50-210 is a sophisticated heating solution that blends efficiency, reliability, and advanced technology. With its user-friendly controls, modulating burner, safety features, and durable construction, it meets the heating demands of modern homes and commercial spaces, making it a top choice for those seeking dependable boiler performance.
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