Burnham LEDV SERIES manual Recommended Boiler Piping for Zoning with Valves

Page 10

Figure 5: Recommended Boiler Piping for Zoning with Valves

D. Install Drain Valve in return piping. See figure 5.

E.Oil, grease, and other foreign materials which accumulate in new hot water boilers and a new or reworked system should be boiled out, and then thoroughly flushed. A qualified water treatment chemical specialist should be consulted for recommendations regarding appropriate chemical compounds and concentrations which are compatible with local environmental regulations.

F. After the boiler and system have been cleaned and

flushed, and before refilling the entire system add appropriate water treatment chemicals, if necessary, to bring the pH between 7 and 11.

G.Fill entire heating system with water and vent air from system. Use the following procedure on a Series Loop System equipped with zone valves. (See Figure 5).

1.Close isolation valve in boiler supply piping.

2.Isolate all circuits by closing zone valves or balancing valves.

3.Attach a hose to bib cock located just below

isolation valve in boiler supply piping. (Note - Terminate hose in five gallon bucket at a suitable floor drain or outdoor area).

4.Starting with one circuit, open zone valve.

5.Open bib cock.

6.Open fill valve (Make-up water line should be located directly above isolation valve in boiler supply piping).

7.Allow water to overflow from bucket until dis charge from hose is bubble free for 30 seconds.

8.Open zone valve to the second zone to be purged, then close the first. Repeat this step until all zones have been purged, but always have one zone open. At completion, open all zone valves.

9.Close bib cock, continue filling the system until the pressure gauge reads 12 psi. Close fill valve. (Note - If make-up water line is equipped with pressure reducing valve, system will automatically fill to 12 psi.

10.Open isolation valve in boiler supply piping.

11.Remove hose from bib cock.

10

Image 10 Contents
81433101R3-3/00 Important Information Please Read this page Carefully Page USA Boilers Table of Contents Pre-Installation Remove Crate Install Boiler ControlII. Unpack Boiler Removal of Boiler from SkidProper Hinge Bracket Installation Design and install boiler and system piping to III. Water Piping and TrimRecommended Boiler Piping for Zoning with Valves Recommended Boiler Piping for Zoning with Circulators IV. Venting / Air Intake Piping General GuidelinesDirect Oil Vent Pipe Pipe Length Burnham Part No Vent Installation Vent Connector, Assembled Air Intake Installation Direct Vent only See Figure Page Electrical Electrical and Sequence of OperationsSequence of Operations Schematic Wiring Diagram General VI. Oil PipingSingle-pipe Oil Lines Two-Pipe Installation Two-Pipe Oil LinesBURNERSTART-UP Alwaysinspectinstallationbefore Starting BurnerVII. System Start-up Remove Test Plug in Flue CollarAdjust OIL Pressure Hints on CombustionTest Controls Simulate flame failure For Heating Serviceman onlySimulate power failure Simulate ignition failureFiretubes and Combustion Chamber Section Viii Service and CleaningBurner Low water cutoff if so equipped Service Notes IX. Repair Parts Urnham Corporation Regional OfficesLedv Boiler Trim & Controls Ledv Boiler Jacket & Insulation Ledv Bare Boiler Assembly PartsRepair KitVent 22Figure Beckett Afii Oil Burner Repair Part LEDV1 LEDV2 LEDV3