Burnham LEDV SERIES manual II. Unpack Boiler, Remove Crate, Removal of Boiler from Skid

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II. Unpack Boiler

CAUTION

Do not drop boiler. Do not bump boiler jacket against floor.

A. REMOVE CRATE

1.Remove all fasteners at crate skid.

2.Lift outside container and remove all other inside protective spacers and bracing. Remove vacuum relief valve and miscellaneous trim bag containing safety/relief valve, and pipe fittings.

B. REMOVAL OF BOILER FROM SKID

1.Boiler is secured to base with 2 bolts, 1 at left front and 1 at right rear. Remove both bolts.

2.Tilt boiler, "walk" boiler backward, and set rear legs down on floor. Tilt boiler backward, pull skid forward and set front legs down on edge of skid. Install close nipple, tee, and plug in return coupling. See Section III and Figure 5. Point tee toward permanent return location.

3.Tilt boiler backward and remove skid. Be careful not to damage Burner or Jacket.

C.DETERMINE PROPER HINGE LOCATION FOR BURNER SWING DOOR. Boiler is shipped with hinges on left side. Approximately 12 inches are required on the hinge side for burner clearance. If there will be less than 12 inches from left side of boiler to wall, move hinges to right side (refer to Paragraph D).

D. HINGE LOCATION CHANGE (if required).

1.Pull 2 halves of Burner Swing Door Interlock apart. Swing Door Interlock is connected to R-W terminals on R8184P Control. Lift Honeywell R8184P Control off of Burner Junction Box and disconnect wiring harness from burner.

2.Remove 8 sheet metal screws from jacket. Remove rear jacket box and bend both sides of Jacket Wrapper up, see Figure 20.

3.Remove 2 (two) 5/16" - 18 x 3" long hex head cap screws and flat washers from right side of door. Remove 2 hairpin cotter pins and 2 hinge pins from hinges on left side of door and remove Door Assembly from boiler. Inspect Front and Rear Door Insulation Pieces and Combustion Chamber Liner, see Paragraph G.

4.Remove 4 hex nuts from bolts that attach hinges and hinge spacers to left side of Tubesheet. Remove 4 hex head cap screws that attach hinges to door.

5.Attach 2 hinge brackets & spacers to Tubesheet and 2 hinge brackets to Door on right side of boiler. 3 Holes in each Hinge Bracket must line up with 3 matching holes in Spacer, Tubesheet or Door. See Figure 3. Tighten hex nuts, bolts and screws by hand only.

6.Replace door assembly. Hinge brackets attached to door must rest on top of hinge brackets attached to tubesheet. See Figure 4. Slide hinge pins through hinges from top and install cotter pins. Close door and install 5/16" - 18 x 3" long hex head cap screws through flat washers and left side of door and into tapped holes in tubesheet. Tighten all hex nuts, bolts and screws. When door is installed properly, it is parallel to Tubesheet when viewed from top and sides.

7.Bend sides of Jacket Wrapper down and attach 2 Jacket Straps to 4 slots at bottom of Jacket Wrapper sides with sheet metal screws. Install Rear Jacket Box with 4 sheet metal screws. See Figure 20.

8.Connect wiring harness to burner Junction Box and install Honeywell R8184P Control, see Wiring Diagram, Figure 15.

Reconnect Swing Door Interlock.

E. INSTALL BOILER CONTROL.

1.Pull bulb and capillary tube out of hole in back of control. Insert bulb in immersion well on top of boiler and secure control with set screw in control.

2.Secure flexible conduit to Jacket Wrapper side with conduit clamp and sheet metal screw. Conduit must be on same side of boiler as Swing Door hinges.

F. MOVE BOILER TO PERMANENT POSITION by sliding or walking.

G. INSPECT FRONT AND REAR DOOR INSULATION AND COMBUSTION CHAMBER LINER

1.OPEN BURNER SWING DOOR on front of boiler. Use flashlight to inspect insulation secured to front and rear doors. Inspect ceramic fiber blanket secured to bottom of combustion chamber. Inspect inner and outer door gaskets. Replace any damaged pieces.

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Contents 81433101R3-3/00 Important Information Please Read this page Carefully Page USA Boilers Table of Contents Pre-Installation Removal of Boiler from Skid Install Boiler ControlII. Unpack Boiler Remove CrateProper Hinge Bracket Installation III. Water Piping and Trim Design and install boiler and system piping toRecommended Boiler Piping for Zoning with Valves Recommended Boiler Piping for Zoning with Circulators General Guidelines IV. Venting / Air Intake PipingDirect Oil Vent Pipe Pipe Length Burnham Part No Vent Installation Vent Connector, Assembled Air Intake Installation Direct Vent only See Figure Page Electrical Electrical and Sequence of OperationsSequence of Operations Schematic Wiring Diagram General VI. Oil PipingSingle-pipe Oil Lines Two-Pipe Oil Lines Two-Pipe InstallationRemove Test Plug in Flue Collar Alwaysinspectinstallationbefore Starting BurnerVII. System Start-up BURNERSTART-UPHints on Combustion Adjust OIL PressureTest Controls Simulate ignition failure For Heating Serviceman onlySimulate power failure Simulate flame failureFiretubes and Combustion Chamber Section Viii Service and CleaningBurner Low water cutoff if so equipped Service Notes Urnham Corporation Regional Offices IX. Repair PartsLedv Boiler Trim & Controls Ledv Boiler Jacket & Insulation Ledv Bare Boiler Assembly PartsRepair KitVent 22Figure Beckett Afii Oil Burner Repair Part LEDV1 LEDV2 LEDV3

LEDV SERIES specifications

The Burnham LEDV Series is a cutting-edge range of LED lighting solutions designed to meet the diverse needs of commercial and industrial applications. This series stands out for its exceptional energy efficiency, robust build quality, and innovative technology. With a focus on reducing carbon footprints and energy costs, the LEDV Series is a practical choice for forward-thinking businesses and organizations.

One of the main features of the Burnham LEDV Series is its impressive energy efficiency. Utilizing advanced LED technology, these fixtures consume significantly less power than traditional lighting systems, leading to substantial savings on electricity bills. Coupled with a long operational lifespan, often exceeding 50,000 hours, the LEDV Series reduces the frequency and costs associated with replacements and maintenance.

The design of the LEDV fixtures emphasizes versatility, making them suitable for a variety of settings. From warehouses to office buildings, retail spaces, and outdoor environments, these lights provide exceptional illumination tailored to specific application requirements. The series includes options for various mounting configurations, allowing for easy installation and customization based on the unique layout of a space.

One of the standout technologies integrated into the LEDV Series is the intelligent dimming capability. This feature allows users to adjust the brightness of the lighting based on occupancy or ambient light levels, further enhancing energy savings. In addition, some models are compatible with smart building systems, enabling centralized control and monitoring through mobile applications or integrated building management systems.

Moreover, the Burnham LEDV Series is designed with durability in mind. With a robust housing constructed from high-quality materials, these lighting solutions are resistant to harsh environmental conditions. Many models feature impact-resistant designs and high ingress protection ratings, making them ideal for use in tough industrial settings or outdoor environments.

Another key characteristic of the LEDV Series is the emphasis on quality of light. The fixtures provide excellent color rendering, which is essential for ensuring that colors appear natural and true within any given space. This feature is particularly important in retail environments where product appearance can significantly influence purchasing decisions.

In summary, the Burnham LEDV Series combines energy efficiency, innovative technology, and superior durability to deliver a lighting solution that meets the demands of modern applications. With features like intelligent dimming, versatile design, and high-quality light output, these fixtures are an investment in sustainability and operational excellence.
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