Burnham RSA manual IV. Venting

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IV. Venting

A. General Guidelines.

1.Vent system installation must be in accordance with these instructions and applicable provisions of local building codes. Contact local building or fire officials about restrictions and installation inspection in your area.

2.The RSA Series is designed to be vented into a fireclay tile-lined masonry chimney or chimney constructed from type-L vent or a factory built chimney that complies with the type HT requirements of UL103. The chimney or vent pipe shall have a sufficient draft at all times, to assure safe proper operation of the boiler. See Figure 11 for recommended installation.

a.Install a draft regulator (supplied by installer) following the instructions furnished with the regulator. See Figure 12 for alternate regulator locations.

b.With any new or replacement installation the chimney has to be considered. Chimneys that have a high heat loss become less suitable as the heat loss of the home goes down and the efficiency of the boiler goes up. Most homes have a chimney appropriate for the fuel and the era in which the home was built. That may have been a coal fired or an inefficient oil fired boiler built into a home without insulation or storm windows. With increasing fuel prices that home probably has been insulated and fitted with storm windows so that the heat loss of the home has been reduced. This requires less fuel to be burned and sends less heat up the chimney.

A new boiler probably has a higher efficiency

than the boiler being replaced. That probably means that the stack temperature from the new boiler will be lower than that from the old boiler and with less room air being drawn up the chimney to dilute the stack gases. The combination of a large uninsulated chimney, reduced firing rate, reduced firing time, lower stack temperature and less dilution air can, in some cases, contribute to the condensing of small amounts of water vapor in the chimney. Such condensation, when it occurs, can cause chimney deterioration. In extreme cases, the chimney may have to be lined to insulate the chimney and thus prevent the condensation. The addition of dilution air into the chimney may assist in drying the chimney interior surfaces.

A massive chimney on a cold, or exposed outside wall may have produced adequate draft when it was fired with a higher input and greater volumes of heated gases. With reduced input and volume, the draft may be severely affected. In one instance our research showed a new chimney of adequate sizing produced only -.035” W.C. after 30 minutes of continuous firing at 13.0% CO2. Outside wall chimneys take longer to heat up and can have .00” W.C. draft at burner start-up. You may have to consider a special alloy chimney flue liner with insulation around it and stabilizing draft cap or even a draft inducing fan in severe cases.

c.For the same reasons as in (2.) above, heat extractors mounted into the breeching are not recommended.

3.For minimum clearances to combustible materials refer to Figure 2.

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Contents RSA Series 8143508R21-1/10 Price $3.00Important Information Read Carefully Page Page Table of Contents RSA Packaged Boiler RSA170 / RSA285 Pre-Installation Do not drop boiler. Do not bump boiler jacket against floorPage II. Knock-Down Boiler Assembly Installing the JacketRemoval of Boiler Installation of Boiler Controls Burner MountingThis page is Left Intentionally Blank III. Water Piping and Trim Page Page Page Page Schematic Tankless Heater Piping Tankless Heater Ratings IV. Venting Recommended Smoke Pipe Arrangement and Chimney Requirements Electrical GeneralRsal Wiring Less Tankless, Single Circulator Circulator Zoned Wiring for Honeywell R8888 Zone Valve Zoned Wiring for R8889 Page Page Circulator Zoning with EC5000 Wiring Schematic SchematicWiring EC5000with ZonedValve Zone19 Single-Pipe Installation VI. Oil PipingSingle-Stage Units 3450 RPM Two Pipe Systems Two-Stage Units 3450 RPM Two Pipe SystemsVII. System Start-Up Operation LED Error CodesDisplay Readout High Limit ControllerTrouble Shooting Guide L7224 / L7248 Controller Operating SequenceLOW Limit and Circulator Controller Carlin EZ-2HP Burner Beckett AFG, AF, & SF BurnersBecket AFG Burner Beckett Burner Carlin EZ-1HP BurnerAdjust OIL Pressure Remove GUN AssemblyVerify OIL Burner Settings Before Starting Other AdjustmentsHigh Altitude Installations Hints on CombustionTest Controls Verify High Limit OperationUse Part Number 6183505 for the following models VIII. Service and Cleaning Clean the FiretubesAvoid Breathing Fiber Particulates and Dust IX. Repair Parts Description Part Number Fogire 28 Assembled BoilerRSA85-135 Bare Boiler Repair Parts ‘A’ RSA170-285 Boiler Repair Parts Jacket Top Panel Assembly Beckett Burner Parts List for RSA Series Steel Boilers Ordering Information for Quality Replacement Parts AF60XO AF60XP SF60FY Beckett AF and SF Model Burners Wiring of Typical Lwco Low Water Cut Off LwcoLwco Location Service Record Limited Warranty