Crown Boiler BWC151 manual XIII. Service and Maintenance

Page 70

XIII. Service and Maintenance

IMPORTANT

WARRANTY DOES NOT COVER BOILER DAMAGE OR MALFUNCTION IF THE FOL- LOWING STEPS ARE NOT PERFORMED AT THE INTERVALS SPECIFIED.

1)Continuously:

a.Keep the area around the boiler free from combustible materials, gasoline and other flammable vapors and liquids.

b.Keep the area around the combustion air inlet terminal free from contaminates.

c.Keep the boiler room ventilation openings open and unobstructed.

2)Monthly Inspections:

a.Inspect the vent piping and outside air intake piping to verify they are open, unobstructed and free from leakage or deterioration. Call the service technician to make repairs if needed.

b.Inspect the condensate drain system to verify it is leak tight, open and unobstructed. Call the service technician if the condensate drain system requires maintenance.

c.Inspect the water and gas lines to verify they are free from leaks. Call the service technician to make repairs if required.

CAUTION

WATER LEAKS CAN CAUSE SEVERE CORROSION DAMAGE TO THE BOILER OR OTHER SYSTEM COMPONENTS. IMMEDIATELY REPAIR ANY LEAKS FOUND.

4)Annual Inspections and Service: In addition to the inspections listed above, the following should be per- formed by a service technician once every year.

a.Test the low water cutoff by pressing the “Test” button located at its end. The yellow light should come on and “E12” should flash on the display. Push the reset button on the display to restore normal operation. If the yellow light does not come on, determine why the low water cutoff is not working properly.

b.Follow the procedure for turning the boiler off found in the BWC Series Lighting and Operating Instructions.

c.Inspect the wiring to verify the conductors are in good condition and attached securely.

CAUTION

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.

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Contents Page Page III Page III Before Installing Page Clearances From Vent Piping To Combustible Construction Page Page Page VI Air for Ventilation Page VII Venting Page Summary of Horizontal Venting Options Page Vent Option Manufacturer Vent Size Component Part Number Page Snorkel Terminal Configuration VENT/ AIR Intake Fitting Equivalent Length 10 Vertical Twin Pipe Vent System Vent Option Removing an Existing Boiler From a Common Chimney Page Page Page Page 30a Cuttable Straight Section Page Page Page Page Page Page Page Page Page 47 CORR/GUARD Connection to Vent Collar 48 Z-VENT III Connection to Vent Collar 49 SAF-T Vent EZ Seal Connection to Vent Collar Page Condensate Trap and Drain Line Page Page IX System Piping Page Page Page Page Pipe and Circulator Sizing for Indirect Water Heater Loop Page Boiler Head Loss Piping for Special Situations Page Wiring Page Page Page XI Start-up and Checkout Page For Your Safety Read Before Lighting Page Page Page Page Page Page Page Outdoor Reset Curve XIII. Service and Maintenance Page Page Soft Lockout Codes Displayed Page XV Parts Page Page Page Page