Carrier EK, 48EJ, EW, EY024-048 installation instructions Pressure Transducer Locations

Page 30

Step 11 Ð Install All Accessories Ð After all the factory-installed options have been adjusted, install all ®eld- installed accessories. Refer to the accessory installation in- structions included with each accessory.

MOTORMASTER III INSTALLATION

Install Field-Fabricated Wind Baffles Ð Wind baffles must be ®eld-fabricated for all units to ensure proper cooling cycle operation at low-ambient temperatures. See Fig. 39 for baffle details. Use 20-gage, galvanized sheet metal, or similar corrosion-resistant metal for baffles. Use ®eld-supplied screws to attach baffles to unit. Screws should be 1¤4-in. diameter and 5¤8-in. long. Holes for wind baffles are pre-punched in the unit sheet metal.

To avoid damage to the refrigerant coils and electrical components, use recommended screw sizes only.

On 48EJ,EK,EW,EY024-034 units, the wind baffles at- tach to ¯anges formed on the outer sheet metal of the unit where the condenser coil tube sheets attach.

On 48EJ,EK,EW,EY038-048 units, the wind baffles at- tach to ¯anges formed on the outer sheet metal of the unit corner post. The other end of the baffle is attached to the center panel between the condenser coil and the indoor sec- tion. Two baffles are required for 48EJ,EK,EW,EY038-048 units.

Install Motormaster III Controls Ð Only one Motormaster III control is required per unit.

Motor Ð The circuit no. 1 (lead compressor) outdoor-fan motor (OFM) will need to be changed out in the ®eld to ac- commodate the Motormaster III accessory. The replacement motor part no. is HD52AK652.

On 48EJ,EK,EW,EY038-048 units, only one OFM will need to be changed out. The no. 1 compressor is located at the left side of the unit looking from the compressor end. The circuit no. 2 OFMs are controlled to shut off at 55 F and turn on at 65 F outdoor-air temperature.

Sensor Ð Install the sensor for thermistor input control in the location shown in Fig. 40A-C. Connect sensor leads to the violet and gray control signal leads on the Motormaster III control.

Signal Selection Switch Ð Remove the cover of the Motor- master III control. Set the switch to accept the thermistor sensor input signal. Set the frequency to match the unit power supply (60 Hz).

Motormaster III Control Ð The recommended mounting lo- cation is in the indoor fan section, mounted on the panel that separates the indoor and outdoor sections. On VAV units, this location is next to the VFD.

Do not route the Motormaster III wiring next to the VFD on VAV units. Use a separate connector through the partition when wiring to the OFM.

Electrical Connections

To avoid possibility of electrical shock and personal in- jury, turn off all power to unit before making electrical connections.

When replacing the OFM, reconnect the black, yellow, and blue wires form the outdoor fan contactor to the black, yel- low, and blue wires of the Motormaster III control. Run new wires from the red, orange, and brown wires to the leads of the new OFM. Connect the green wire from the control to ground.

NOTE: On all 575-v units, 2 transformers (part no. HT01AH851) must be used for each Motormaster III con- trol to lower the supply voltage to the control to 460-v. Trans- formers can be mounted anywhere outside the control box.

VAV Ð Variable Air Volume

Fig. 38 Ð Pressure Transducer Locations

1 BOTH SIDES

18

77.7

0.312 DIA HOLES

61

17.167

 

BETWEEN

 

HOLES

 

(TYPICAL)

CROSS-BREAK

78.7

0.5

4.62

 

NOTE: All dimensions are in inches. Material: 20 gage galvanized steel or other non-corrosive material.

Fig. 39 Ð Motormaster III Baffle Details

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Contents Installation, Start-Up Service Instructions Field Fabricate Ductwork Instructions onUnit Leveling Tolerances Dimensions Degrees and InchesRoof Curb Sizes Weight Unit OperatingSize 48EJ,EKD044 Ft-in 48EJ,EKD03848EJE038 48EJE044Base Unit Dimensions, 48EW,EY024-034 Base Unit Dimensions, 48EW,EY038-048 48EJ,EK,EW,EYD034 Unit Weight 48EJ,EK,EW,EYD02448EJ,EK,EW,EYD028 48EJ,EK,EW,EYD030 48EJ,EK,EW,EYD038Physical Data Unit 48EJ,EK,EW,EY4442/4602 4668/4828 4955/5115 Air Distribution Ð Thru-the-Bottom Combustion Fan Housing Location Unit Configuration Default Cooling Default Heating VAVField Control Remote Start/Stop Make Electrical Connections CCN SIOLED Electrical Data RLA LRAFLA LRA MCA Mocp Hacr FLA LRAFLA NECHeating, Air Conditioning Qty044 Minimum Circuit AmpsGND Ð Ground Terminal BlockDIP PEC2413 or CCN Connection Approved Shielded CablesManufacturer Cable Part no 8772RED Make Outdoor-Air Inlet AdjustmentsColor Code Recommendations WhiteAdding Seal Strip to Top of Hood Sides Adding Foam Strip to Hood Side Mounting Angle With Tabs Attached to Filter Track Assembly Psychrometric Chart for Enthalpy Control Barometric Relief Damper and Power Exhaust Mounting Details Pressure Transducer Locations START-UP VFD Supply Air Pressure Set Point Pressure Control VFDSET Point Building Pressure Signal Level Direct Digital Controls DIP Switch ConguraPotentiometer Signal Levels VdcPower Exhaust Default Set Points DIP Switch CongurationDIP Switch Factory Settings Airflow 18,000 16,00017,000 19,000528 572 615 656 695 733 769 805 ESP Fan Performance Ð Power ExhaustMotor Limitations Standard Efficiency MotorsSequence of Operation Air Quantity LimitsUser Dened Set Points GAS HEATING, Variable AIR Volume VAV Units DEG. F Reset COMHIR Smoke Control Modes Device Pressurization Smoke Purge Evacuation Fire ShutdownCooling Capacity Staging Table, CV Units With 2 Compressors StagesCompressor Lubrication Manufacturer LubricantEvaporator Fan Service and Replacement Typical Gas Heating SectionEvaporator-Fan Motor Replacement Condenser-Fan AdjustmentBelt Tension Adjustment Protective DevicesGas Valve Ifcb AHAIFC TranTypical Power Schematic 48EJ,EK,EW,EY024-034 208/230-3-60 Typical VAV 115-v Control Circuit Typical CV 115-v Control Circuit Typical VAV 24-v Control Circuit Typical CV 24-v Control Circuit Troubleshooting Typical Refrigerant Circuiting 48EJ,EK,EW,EY038,044 Typical Refrigerant Circuiting 48EJ,EK,EW,EY048 IGC Control Heating and Cooling IGC Control Board LED Alarms Control Board LED AlarmsTerminal no Assignment I/O Channel Designations Base Module Ð CVI/O Channel Designations Base Module Ð VAV SPTPackaged Service Training START-UP Checklist General
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EW, EY024-048, EK, 48EJ specifications

The Carrier 48EJ, 48AW, 48EK, 48AJ, and 48EY024-068 are cutting-edge rooftop air conditioning units designed for commercial applications. These models are renowned for their reliability, energy efficiency, and innovative technologies aimed at providing optimal indoor comfort.

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