Carrier 48EJ, EW, EK, EY024-048 installation instructions IGC Control Board LED Alarms

Page 60

The alarm codes for the IGC control board are shown in Table 22.

Table 22 Ð IGC Control Board LED Alarms

INDICATION

ERROR MODE

ON

Normal Operation

OFF

Hardware Failure

1 FLASH

Fan ON/OFF Delay Modi®ed

2 FLASHES

Limit Switch Fault

3 FLASHES

Flame Sense Fault

4 FLASHES

4 Consecutive Limit Switch Faults

5 FLASHES

Ignition Lockout Fault

6 FLASHES

Induced Draft Motor Fault

7 FLASHES

Rollout Switch Fault

8 FLASHES

Internal Control Fault

 

 

Diagnostic LEDs Ð There are 3 LEDs (red, yellow, and green) on the lower right hand side of the control board. The red light is used to check unit operation and alarms. A constant pulse is normal unit operation. A series of quick blinks indicates an alarm. Refer to Table 23 below for a de- scription of alarms. The yellow LED blinks during transmis- sion with the CCN (Carrier Comfort Network). The green LED blinks during transmission with the expansion board.

Table 23 Ð Control Board LED Alarms

LED Blinks

Error Code

Description

Troubleshooting Comments

1

Ð

Normal Operation

The expansion board and control board ¯ash the red LED in one-second

intervals when the board is operating properly.

 

 

 

 

 

 

The high or low pressure safety switch for compressor no. 1 has opened for

2

 

 

3 seconds. The error will be cleared and compressor no. 1 will be allowed

HF-13

Compressor 1 Safety

to turn on in 15 minutes. If the safeties have been tripped 3 times in 90 min-

 

 

 

utes, compressor no. 1 will be locked out until the control board has been

 

 

 

manually reset.

 

 

 

The high or low pressure safety switch for compressor no. 2 has opened for

3

 

 

3 seconds. The error will be cleared and compressor no. 2 will be allowed

HF-14

Compressor 2 Safety

to turn on in 15 minutes. If the safeties have been tripped 3 times in 90 min-

 

 

 

utes, compressor no. 2 will be locked out until the control board has been

 

 

 

manually reset.

4

HF-15

Thermostat Failure

The thermostat is calling for both heating and cooling at the same time. The

unit will operate on a ®rst call basis and will automatically reset.

 

 

 

5

HF-05

SAT Thermistor Failure

The supply-air temperature (SAT) sensor has failed. First check for wiring

errors, then replace sensor.

 

 

 

6

HF-06

OAT Thermistor Failure

The outside air temperature (OAT) sensor has failed. First check for wiring

errors, then replace sensor.

 

 

 

7

HF-03

Space Temp. Sen. Failure

The space temperature sensor has failed. First check for wiring errors, then

replace sensor.

 

 

 

8

 

 

The return-air temperature (RAT) sensor has failed. Ensure that the unit is

HF-12

RAT Thermistor Failure

a VAV unit. If NOT a VAV unit set DIP switch position 1 to the closed position

 

 

 

and reset power. Then check for wiring errors. Finally, replace sensor.

 

 

 

Communications between the expansion board and the control board have

9

 

Loss of Communications

been interrupted. Ensure that an expansion board is installed and wired us-

SE-05

ing the wire harness supplied with the expansion module. If an expansion

with Expansion Board

 

 

board is not used ensure that DIP switch position 3 is in the closed position,

 

 

 

 

 

 

and reset power.

10

HF-16

Control Board Failure

Generated when hardware has failed on control board. Replace the control

board.

 

 

 

11

HF-17

Expansion Board Failure

Generated when hardware has failed on the expansion board. Replace the

expansion board.

 

 

 

DIP Ð Dual In-Line Package

 

 

VAV Ð Variable Air Volume

 

 

60

Image 60
Contents Installation, Start-Up Service Instructions Field Fabricate Ductwork Instructions onUnit Leveling Tolerances Dimensions Degrees and InchesRoof Curb Sizes Weight Unit OperatingSize Ft-in 48EJ,EKD038 48EJE03848EJ,EKD044 48EJE044Base Unit Dimensions, 48EW,EY024-034 Base Unit Dimensions, 48EW,EY038-048 Unit Weight 48EJ,EK,EW,EYD024 48EJ,EK,EW,EYD028 48EJ,EK,EW,EYD03048EJ,EK,EW,EYD034 48EJ,EK,EW,EYD038Physical Data Unit 48EJ,EK,EW,EY4442/4602 4668/4828 4955/5115 Air Distribution Ð Thru-the-Bottom Combustion Fan Housing Location Unit Configuration Default Cooling Default Heating VAVField Control Remote Start/Stop Make Electrical Connections CCN SIOLED Electrical Data RLA LRAFLA LRA MCA Mocp FLA LRA FLAHacr NECQty 044Heating, Air Conditioning Minimum Circuit AmpsGND Ð Ground Terminal BlockDIP PECCCN Connection Approved Shielded Cables Manufacturer Cable Part no2413 or 8772Make Outdoor-Air Inlet Adjustments Color Code RecommendationsRED WhiteAdding Seal Strip to Top of Hood Sides Adding Foam Strip to Hood Side Mounting Angle With Tabs Attached to Filter Track Assembly Psychrometric Chart for Enthalpy Control Barometric Relief Damper and Power Exhaust Mounting Details Pressure Transducer Locations START-UP VFD Supply Air Pressure Set Point Pressure Control VFDSET Point Direct Digital Controls DIP Switch Congura Potentiometer Signal LevelsBuilding Pressure Signal Level VdcPower Exhaust Default Set Points DIP Switch CongurationDIP Switch Factory Settings Airflow 16,000 17,00018,000 19,000528 572 615 656 695 733 769 805 Fan Performance Ð Power Exhaust Motor LimitationsESP Standard Efficiency MotorsSequence of Operation Air Quantity LimitsUser Dened Set Points GAS HEATING, Variable AIR Volume VAV Units DEG. F Reset COMHIR Smoke Control Modes Device Pressurization Smoke Purge Evacuation Fire ShutdownCooling Capacity Staging Table, CV Units With 2 Compressors StagesCompressor Lubrication Manufacturer LubricantEvaporator Fan Service and Replacement Typical Gas Heating SectionEvaporator-Fan Motor Replacement Condenser-Fan AdjustmentBelt Tension Adjustment Protective DevicesGas Valve AHA IFCIfcb TranTypical Power Schematic 48EJ,EK,EW,EY024-034 208/230-3-60 Typical VAV 115-v Control Circuit Typical CV 115-v Control Circuit Typical VAV 24-v Control Circuit Typical CV 24-v Control Circuit Troubleshooting Typical Refrigerant Circuiting 48EJ,EK,EW,EY038,044 Typical Refrigerant Circuiting 48EJ,EK,EW,EY048 IGC Control Heating and Cooling IGC Control Board LED Alarms Control Board LED AlarmsI/O Channel Designations Base Module Ð CV I/O Channel Designations Base Module Ð VAVTerminal no Assignment SPTPackaged Service Training START-UP Checklist General
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