Trane RT-SVX19A-E4 Gas pipework installation, Gas leak check procedure, Gas burner models, Unit

Page 13

Installation

Gas pipework installation

The installation must conform to all standards and regulations.

The gas supply pipework and gas stop valve to be installed near the unit must be sized so as to assure the gas pressure is sufficient at the unit inlet when operating at full load.

CAUTION! Should the pressure at the unit valve gas inlet be higher than 0.035 bar, an expansion valve must be installed.

The pipework must be self- supporting and the final connection to the burner must be made by a flexible pipe. Provide a dust protection (filter) upstream the unit connection.

CAUTION! The gas pipework must not exert any stress on the burner gas connection.

Note: Expansion valve must be adapted to the type of gas used:

G 20 : 20 mb

G 25 : 25 mb

G 31 : (Propane): 37 or 50 mb

Table 4 - Gas burner models

Unit

Burner size

YKD/H 155 G350A

YKD/H 175 G350A

YKD/H 200 G350A

YKD/H 250 G350A

 

See Table 38 for burner

 

performance.

 

Gas leak check procedure

 

1. Vent the gas line

 

2. Gas supply line pressure test:

Figure 8 - Typical gas supply Pipework

close valve 4 and open valve 2

 

3. Leak-check the gas pipe

 

Look for gas pipe leaks using

 

"Typol", "1000 bulles" or a similar

 

product. Do not use soapy water.

 

WARNING! Never use an open

 

flame to check for gas leaks.

 

Required gas pressure at the unit

 

inlet connection are given in

 

Table 37.

 

Note: To operate with propane gas,

 

the burner is fitted with a pressure

 

limiter (supplied by Trane)

1

= Evaporator section

5

= Gas supply line

2

= Gas burner section

6,8 = Gas stop valve (Field supplied)

3

= Condenser section

7

= Expansion valve (Field supplied)

4

= Gas supply connection

9

= Filter (Field supplied)

RT-SVX19A-E4

13

Image 13 Contents
Installation Operation Maintenance Foreword Safety recommendationsReception Reception in France onlyMaintenance contract WarrantyRefrigerant StorageContents Unit Options Rooftop unit Reception of unitsUnit handling Sling lengths and maximum unit weight Roof curb Installation TKD-WKD-YKD accessoriesUnit size Minimum clearances Minimum clearances mm Dimensions/Weights/Clearances Weigths & center of gravity Figure Weights of Options & accessoriesInstalling the unit on the ground Installing the unitUnit mounting on roof Connection of duct network Downflow discharge units TKD,WKD,YKD Using the rooftop curbHorizontal discharge units TKH,WKH,YKH Condensate drain line connection Condensate drain pipingGas leak check procedure Gas pipework installationGas burner models UnitFilter arrangement Filter installationMotor sheave / Fan speed Supply fan adjustmentFan Speed RPM Standard Drive To decrease airflow To increase airflowTo increase belt tension Belt tensioningComponent air pressure drops YKD/YKH Pressure drop through accessoriesAirflow EU2/G2 EU4/G4 100% TKD/TKH Pressure drop through accessoriesTKD TKHFilter 100% WKD/WKH Pressure drop through accessoriesWKD WKHYK 155 External static pressure Supply fan performancesYK 175 External static pressure YK 250 External static pressure TK 200 External static pressure TK 175 External static pressureExternal Static Pressure Pa 275 300 TK 250 External static pressure275 300 WK 155 External static pressure Power wiring Factory supplied Disconnect switch OptionElectrical connection TKD/TKH, WKD/WKH units YKD/YKH unitsElectrical Characteristics Unit amps Electrical data YKD/YKH Unit WiringScroll compressors Compressor electrical phasing With Electric heatOutdoor Fan 155 175 200 250 CompressorElectrical data TKD/TKH Supply fan motor 155 200 Compressor155 175 200 250 Indoor Fan Electrical data WKD/WKH Supply fan motor Electrical data YKD/YKH Supply fan motorElectrical data Combustion Blower Motorr Zone sensor wire size and maximum length Control wiringMaximum length Zone sensor wire size Unit controlled by thermostatUnit controlled by Tracker supervisor Unit controlled by BASCO2 sensors SpecificationsWall-mounted and duct-mounted CO2 sensors Wiring the wall-mounted CO2 sensor Power supply requirementsWiring the duct-mounted CO2 sensor CO2 sensor wire sizeMounting the duct-mounted CO2 sensor CO2 sensor maintenanceRemote potentiometer Remote potentiometer dimensionsDuct mounting of fire thermostat Fire thermostatRemote fault relay High temperature safety thermostatClogged filter detector Smoke detectorCommunication Interfaces Hot water coil Hot water coil Installation and connectionDown flow units only Water connection inlet/outlet 1 ¼ ISO R7Soft Starter Electric Heater25% manual fresh air hood 25% fresh air hoodDownflow version Barometric reliefOperation with a conventional thermostat OperationConventional thermostat Gas/ Electric, Electric Heat Thermostat signals are as followsConventional thermostat Heat Pump Cooling/Economizer Operation Unoccupied modeCooling/Economizer Operation with Thermostat1,2 OK toECA board LED Setting the economizer or 0-50% motorized hood optionMinimum fresh air adjustment Power-up initialization Test proceduresTest mode procedure at the ReliaTel control board Auto Test Mode Step Test ModeTest modes StepGas valve Unit start-upGas burner data Marking category of the gas section in different countriesFinal installation checklist Starting the unit in cooling modeCheck torque of power cables contact Operating pressuresEvaporator Fan Operation Cooling without an EconomizerCooling with an Economizer Low Ambient OperationEconomizer Set-Up Potentiometer SettingReliaTel Control Heating Operation Ignition ModuleDiagnostics Final installation checklistLED status Air filters End user routine maintenanceRefrigerant charge Condenser coil Service technician maintenanceHot water coil option System Status Checkout Procedure TroubleshootingSystem failure Service FailureHeating Failure Cooling FailureZone Temperature Sensor ZTS Service Indicator Resetting Cooling and Ignition LockoutsClogged Filter Switch Fan Failure SwitchThermistor Resistance / Temperature Chart Temperature/resistance coefficient is negativeLiterature order number