State Industries GP 6 50YPC T 100 Water Heater Operation, Checking the Draft, Burn Hazard

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Water Heater Operation

Figure 17 below shows the water heater’s sequence of operation when a call for heat is initiated. The ignition control module will attempt to light the burner three times. If the ignition control does not detect ignition it will enter lockout mode, indicated by display flashing status code

(see status code 3 page 30 and/or status code 9 page 31).

Sequence of Operation

CALL FOR

HEAT INDICATED

BY FLASHING OF

DISPLAY SCREEN

STATUS CODES

Checking the Draft

WARNING

Burn Hazard

Do not touch vent.

Doing so can result in burns.

After successfully lighting the water heater, allow the unit to operate for 15 minutes and check the draft hood relief opening for proper draft (Figure 18). Make sure all other appliances in the area are operating and all doors are closed when performing the draft test. Pass a match flame around

CONTROL CHECKS TO ENSURE PRESSURE SWITCH IS OPEN

DRAFT BLOWER IS ENERGIZED

CONTROL CHECKS TO ENSURE PRESSURE SWITCH IS CLOSED, INDICATING BLOWER OPERATING AND THERE ARE NO VENTING BLOCKAGES (INLET OR OUTLET)

CONTROL ENERGIZES HOT SURFACE IGNITER (HSI)

MAIN VALVE ENERGIZES ALLOW- ING THE BURNER TO BE LIT BY HSI, DRAFT BLOWER ENERGIZES

FLAME SENSE ROD DETECTS FLAME OF MAIN BURNER

WATER IN TANK IS HEATED BY MAIN BURNER AND TEMPERATURE REACHES THERMOSTAT SETTING

MAIN VALVE DE-ENERGIZES AND DRAFT BLOWER CONTINUES FOR A POST PURGE TIME OF APPROX. 30 SECONDS

MAIN VALVE DE-ENERGIZES AND BLOWER CONTINUES FOR A POST PURGE TIME

HEATER RETURNS TO

STANDBY MODE

the relief opening of the draft hood. A steady flame drawn into the opening indicates proper draft.

DRAFT HOOD

FIGURE 17.

RELIEF

OPENING

MATCH

FIGURE 18.

If the flame flutters or is blown out, combustion products are escaping from the relief opening. If this occurs, do not operate the water heater until proper adjustments or repairs are made to the vent pipe system and/or air supply requirements.

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Contents Residential GAS Water Heaters Table of Contents Safety Precautions Safe INSTALLATION, USE and ServiceFire or Explosion Hazard GET to Know Your Water Heater GAS Models Typical InstallationUnpacking the Water Heater Excessive Weight Hazard Installing Your GAS Water HeaterImportant Information About This Water Heater Consumer InformationLocation Requirements Site LocationCarbon Monoxide Poisoning Hazard State of California Clearances and AccessibilityGAS Supply Gas Pressure TestingGas Requirements Gas PipingGas Pipe Capacity Table Unconfined Space Combustion AIR & VentilationConfined Space Minimum Btuh InputAll Air from Inside the Building All Air from OutdoorsLouvers and Grilles Vent Pipe System Draft Hood InstallationVent Pipe Size Vent ConnectorsChimney Connection Vertical Exhaust Gas VentWater System Piping Piping InstallationClosed System/Thermal Expansion Temperature and Pressure Relief ValveRelief Valve and Pipe Insulation Temperature & Pressure Relief ValveCombination Space Heating/Potable Water System Discharge Line Solar Installation Wiring Diagram Electrical Connections Important Information about this Water Heater Installation ChecklistOperating Instructions Operating Your Water HeaterWater Heater Operation Checking the DraftBurn Hazard Water Temperature Regulation Burner FlamesEmergency Shut Down Operational Conditions Safety Shut-offCondensation Water Heater SoundsRoutine Preventive Maintenance Powered Anode OperationDraining and Flushing Replacement Parts Maintenance of Your Water HeaterRemoving the Manifold/Burner Assembly Removing the Burner from the Manifold/ Burner AssemblyReplacing the Flame Sense/Hot Surface igniter Assembly Cleaning the Combustion Chamber and Air Diverter AssemblyReplacing the Manifold/Burner Assembly Removing and Replacing the Gas Control Valve/Thermostat Removing the Gas Control Valve/ThermostatReplacing the Gas Valve Troubleshooting Chart Pressurized Combustion Chamber System Operational ChecklistCont Control Display Status Problem Solution Control Display TroubleshootingControl Display Status Problem Solution FV-SENSE and Open Flashing YES Troubleshooting FlowchartRepair Parts Illustration Repair Parts ListListed Parts Kits and Illustrations Page Page Page Year Limited Residential GAS WarrantyImportant Information