State Industries GP 6 40YPC T 100 Pressurized Combustion Chamber System Operational Checklist

Page 28

Pressurized Combustion Chamber System Operational Checklist

1.Manifold gasket properly sealed.

2.Viewport not damaged or cracked.

3.Combustion chamber free of debris and undamaged.

4.Manifold component block properly installed.

5.No leaks at manifold connection.

6.Manifold door screws securely tightened.

TROUBLESHOOTING CHART

PROBLEM

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

 

1.

Transformer unplugged.

1. Plug transformer back into 120 VAC. outlet.

NO HOT WATER

2.

No power at outlet.

2.

Repair service to outlet.

3.

Thermostat defective.

3.

Replace Thermostat.

 

 

4.

Air Intake Chamber Fan defective.

4.

Replace Air Intake Chamber Fan Assembly.

 

5.

Pressure Switch defective.

5.

Replace Pressure Switch Assembly.

 

6.

Gas Valve/Thermostat Switch in

6.

Move Gas Valve/Thermostat Switch to “ON

 

 

“OFF POSITION”.

 

POSITION”.

 

 

 

 

1. Thermostat set too low.

1. Set temperature control higher.

INSUFFICIENT HOT WATER

2.

Thermostat defective.

2.

Replace thermostat.

 

3.

Heater undersized.

3.

Reduce hot water use.

 

4.

Low gas pressure.

4.

Contact dealer.

 

5.

Incoming water is unusually cold.

5.

Allow more time for heater to reheat.

 

6.

Leaking hot water pipes or fixtures.

6.

Have plumber check and repair leaks.

 

 

 

 

 

 

1.

Insufficient secondary air.

1.

Provide ventilation to water heater. Check flue

 

2.

Water heater flue or vent system

2.

way, flue baffle, and burner.

 

3.

blocked.

Clean flue, locate source and correct.

SLOW HOT WATER

Low gas pressure.

3.

Check with gas utility company.

RECOVERY

4.

Improper calibration.

4.

Replace thermostat.

 

5.

Thermostat set too low.

5.

Turn temperature dial to desired setting.

 

6.

Water heater too small.

6.

Install adequate heater.

 

7.

Wrong piping connections.

7. Correct piping-dip tube must be in cold inlet.

 

8.

Wasted hot water.

8.

Advise customer.

 

 

 

 

 

WATER TOO HOT

1.

Thermostat set too high.

1.

Set temperature control lower.

 

 

 

 

see, “WATER TEMPERATURE REGULA-

 

 

 

 

TION”, section.

 

 

 

 

 

 

1.

Defective air flow restrictor.

1.

Take unit out of service immediately, call a

 

2.

Not enough dilution air to mix with

2.

qualified person to service the unit.

VENT PIPE TOO

Proper dilution air must be provided for

 

flue gases in inlet elbow.

 

combustion and dilution of flue temp. See

HOT(ABOVE 170°F)

 

 

 

“COMBUSTION AIR SUPPLY/VENT PIPE

 

3.

Dilution air too hot for mixing with

3.

SYSTEM”, section.

 

Supply air is too hot, check for heat sources

 

 

flue gases.

 

around intake terminal and blockage of dilu-

 

4.

Wrong burner orifice.

4.

tion air leg.

 

Install correct orifice.

 

 

 

 

1. Dirt in burner ports.

1. Turn off heater and gas, clean burner head.

 

2.

Combustion air path restricted.

2.

Check intake venting arrangements for ob-

BURNER FLAME

3.

Not enough dilution air for proper

3.

structions.

Check intake venting arrangements for ob-

YELLOW - LAZY

4.

combustion.

4.

sructions.

 

Main burner line clogged.

Clean, locate source and correct.

 

5.

Obstruction in main burner orifice.

5.

Clean or replace orifice.

 

6.

Burner flame too high.

6.

Replace with correct orifice.

 

7. Flame burns at orifice/thermostat

7.

Replace thermostat

 

8.

not functioning properly.

8.

Check with gas utility company.

 

Low gas pressure.

 

1.

Orifice too large.

1.

Replace with correct-orifice.

BURNER FLAME FLOATS

2.

High gas pressure.

2.

Check with gas utility company.

3.

Water heater flue or vent system

3.

Clean flue and burner-locate source and cor-

AND LIFTS OFF PORTS

 

blocked.

 

rect.

 

4.

4.

 

Cold drafts.

Locate source and correct.

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Contents Residential GAS Water Heaters Table of Contents Safe INSTALLATION, USE and Service Safety PrecautionsFire or Explosion Hazard Typical Installation GET to Know Your Water Heater GAS ModelsInstalling Your GAS Water Heater Unpacking the Water Heater Excessive Weight HazardImportant Information About This Water Heater Consumer InformationSite Location Location RequirementsCarbon Monoxide Poisoning Hazard Clearances and Accessibility State of CaliforniaGas Pressure Testing GAS SupplyGas Requirements Gas PipingGas Pipe Capacity Table Combustion AIR & Ventilation Unconfined SpaceConfined Space Minimum Btuh InputAll Air from Outdoors All Air from Inside the BuildingLouvers and Grilles Draft Hood Installation Vent Pipe SystemVent Connectors Vent Pipe SizeChimney Connection Vertical Exhaust Gas VentPiping Installation Water System PipingTemperature and Pressure Relief Valve Closed System/Thermal ExpansionTemperature & Pressure Relief Valve Relief Valve and Pipe InsulationCombination Space Heating/Potable Water System Discharge LineWiring Diagram Solar InstallationElectrical Connections Installation Checklist Important Information about this Water HeaterOperating Your Water Heater Operating InstructionsChecking the Draft Water Heater OperationBurn Hazard Burner Flames Water Temperature RegulationEmergency Shut Down Safety Shut-off Operational ConditionsCondensation Water Heater SoundsPowered Anode Operation Routine Preventive MaintenanceDraining and Flushing Maintenance of Your Water Heater Replacement PartsRemoving the Manifold/Burner Assembly Removing the Burner from the Manifold/ Burner AssemblyCleaning the Combustion Chamber and Air Diverter Assembly Replacing the Flame Sense/Hot Surface igniter AssemblyReplacing the Manifold/Burner Assembly Removing the Gas Control Valve/Thermostat Removing and Replacing the Gas Control Valve/ThermostatReplacing the Gas Valve Pressurized Combustion Chamber System Operational Checklist Troubleshooting ChartCont Control Display Troubleshooting Control Display Status Problem SolutionControl Display Status Problem Solution FV-SENSE and Open Flashing Troubleshooting Flowchart YESRepair Parts List Repair Parts IllustrationListed Parts Kits and Illustrations Page Page Page Limited Residential GAS Warranty YearImportant Information

317998-002, GP 6 50YPC T 100, GP 6 40YPC T 100 specifications

State Industries has long been at the forefront of technological advancements and innovative design in the industrial market. The company has developed a range of high-efficiency products designed for various applications, including the GP 6 40YPC T 100 and GP 6 50YPC T 100 models, as well as the 317998-002 component. Each product in this lineup is characterized by specific features and cutting-edge technologies tailored to meet diverse operational needs.

The GP 6 40YPC T 100 model boasts a robust construction aimed at durability and resilience in demanding environments. Its design incorporates advanced materials that resist wear and corrosion, ensuring a prolonged lifespan and reduced maintenance requirements. The model operates efficiently even in high-pressure scenarios, making it suitable for various industrial applications, including manufacturing and processing.

In contrast, the GP 6 50YPC T 100 model is designed with a focus on maximizing performance and energy efficiency. It features an optimized airflow system that enhances heat dissipation, preventing overheating and maintaining operational integrity. This model is ideal for applications that require continuous operation, as it minimizes downtime and maximizes productivity. Additionally, the GP 6 50YPC T 100 is equipped with smart technology that monitors performance metrics, providing real-time feedback on operational efficiency.

The 317998-002 component serves as a critical element in both models, acting as a versatile interface that integrates seamlessly with existing systems. It is designed to enhance connectivity and facilitate communication between various industrial components, promoting improved efficiency and ease of integration.

Both the GP 6 models and the 317998-002 feature user-friendly interfaces, allowing operators to easily manage and adjust settings. This focus on user experience helps to reduce training time and improve overall operational efficiency. Furthermore, both models adhere to strict industry standards, ensuring reliability and safety in all conditions.

In summary, State Industries' GP 6 40YPC T 100 and GP 6 50YPC T 100 models, along with the 317998-002 component, represent the pinnacle of innovation and reliability in industrial solutions. Their advanced features, technologies, and characteristics make them suitable choices for organizations looking to enhance productivity and operational efficiency in a variety of applications. With a commitment to quality and performance, State Industries continues to set the standard for excellence in the industry.
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