State Industries Residential Gas Water Heater instruction manual Stepb, Stepe, Stepf, Step G

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B.Deburring

Useaknife,plasticpipedeburringtool,orfiletoremoveburrsfromtheend ofsmalldiameterpipe. Besuretoremoveallburrsfromaroundtheinside as well as the outside of the pipe. Aslight chamfer (bevel) of about 10°- 15° should be added to the end to permit easier insertion of the pipe into the end of the fitting. Failure to chamfer the edge of the pipe may remove cement from the fitting socket, causing the joint to leak.

STEPB

C.Test dry fit of the joint

Tapered fitting sockets are designed so that an interfaced fit should occur when the pipe is inserted about 1/3 to 2/3 of the way into the socket. Occasionally, when pipe fitting dimensions are at the tolerance extremes, it will be possible to fully insert dry pipe to the bottom of the fitting socket. When this happens, a sufficient quantity of cement must be applied to the joint to fill the gap between the pipe and fitting. The gap must be filled to obtain a strong, leak-free joint.

D.Inspection, cleaning, priming

Visually inspect the inside of the pipe and fitting sockets and remove all dirt, grease or moisture with a clean dry rag. If wiping fails to clean the surfaces, a chemical cleaner must be used. Check for possible damage such as splits or cracks and replace if necessary.

Depth-of-entry

Marking the depth of entry is a way to check if the pipe has reached the bottom of the fitting socket in Step F. Measure the fitting depth and mark this distance on the pipe O.D. You may want to add several inches to the distance and make a second mark as the primer and cement will most likely destroy your first one.

Apply primer to the surface of the pipe and fitting socket with a natural bristle brush. This process softens and prepares the PVC or CPVC for the solvent cementing step. Move quickly and without hesitation to the cementing procedure while the surfaces are still wet with primer.

E.Application of solvent cement

Applythesolventcement evenly andquicklyaround the outside ofthe pipe at a width a little greater than the depth of the fitting socket.

Apply a light coat of cement evenly around the inside of the fitting socket. Avoid puddling.

Apply a second coat of cement to the pipe end.

STEPE

F. Joint assembly

Working quickly, insert the pipe into the fitting socket bottom and give the pipe or fitting a 1/4 turn to evenly distribute the cement. Do not continue to rotate the pipe after it has hit the bottom of the fitting socket. A good joint will have sufficient cement to make a bead all the way around the outside of the fitting hub. The fitting will have a tendency to slide back while the cement is still wet so hold the joint together for about 15 seconds.

STEPF

G. Cleanup and joint movement

Remove all excess cement from around the pipe and fitting with a dry cotton rag. This must be done while the cement is still soft.

The joint should not be disturbed immediately after the cementing procedure, and sufficient time should be allowed for proper curing of the joint. Exact drying time is difficult to predict because it depends on variables such as temperature, humidity and cement integrity. For more specific information, you should contact your solvent cement manufacturer.

STEP G

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Image 19 Contents
Residential GAS Water Heaters Important Definitions Safe INSTALLATION, USE and ServiceGeneral Safety Introduction Table of ContentsNatural HOT Surface Igniter & Main Burner Typical InstallationPropane HOT Surface Igniter & Main Burner Hotterwatercanscald Mixing Valve UsageFacts to Consider about the Location Locating the NEW Water HeaterInsulation Blankets ALL AIR from Outdoors See Figures 7, 8 ALL AIR from Inside Buildings SeeWater Piping Installing the NEW Water HeaterHotter Water can Scald Valve and Pipe Insulation if supplied TEMPERATURE-PRESSURE Relief ValveGAS Piping GAS Piping with FlexibleconnectorFilling the Water Heater Blower Assembly InstallationSequenceofinstallation Sediment TrapsVenting and Installation Vent Connections to Blower Assembly Maximum and Minimum Vent Lengths CondensateWooden Side Walls Vent Terminal InstallationVenting Masonry Side WallsVertical Vent Termination Restrictions Vertical Vent Through RoofRecommended BRUSH* Size for Primer Cement Applications Vent Pipe PreparationStep G StepbStepe StepfWhat to do if YOU Smell GAS WatertemperatureadjustmentPowerbeforeservicing Do not try to light the burner by handTemperature Setting Burns on Adult Skin Temperature RegulationStart UP Conditions For Your InformationOperational Conditions Burner Operation and Inspection Periodic MaintenanceBurner Cleaning Venting System InspectionDraining TEMPERATURE-PRESSURE Relief Valve OperationDrain Valve Washer Replacement Anode ROD InspectionLeakage Checkpoints ServiceBurner Assembly Drain PAN Outer Door Alternate Repair Parts ListNot Shown Optional Trouble Shooting Troubleshooting GuidelinesTroubleshooting Guidelines Page Page Limitation on Implied Warranties Service and Labor ResponsibilityClaim Procedure Conditions and ExceptionsTennessee Waltz Parkway Ashland City, TN