State Industries Residential Gas Water Heater Sediment Traps, Filling the Water Heater

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SEDIMENT TRAPS

A sediment trap shall be installed as close to the inlet of the water heater as practical at the time of water heater installation. The sediment trap shall be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an effective sediment trap. If a tee fitting is used, it shall be installed in conformance with one of the methods of installation shown in Figures 12 and 13.

Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion. Before attaching the gas line be sure that all gas pipe is clean on the inside. To trap any dirt or foreign material in the gas supply line, a drip leg (sometimes called a sediment trap) must be incorporated in the piping. The drip leg must be readily accessible. Install in accordance with the “Gas Piping” section. Refer to the current edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54.

FIGURE14.

FILLING THE WATER HEATER

Never use this water heater unless it is completely full of water. To prevent damage to the tank, the tank must be filled with water. Water must flow from the hot water faucet before turning “ON” gas to the water heater.

To fill the water heater with water:

1.Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of the water heater.

2.Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the water heater is in use.

3.To insure complete filling of the tank, allow air to exit by opening the nearest hot water faucet. Allow water to run until a constant flow is obtained. This will let air out of the water heater and the piping.

4.Check all water piping and connections for leaks. Repair as needed.

BLOWER ASSEMBLY INSTALLATION

SEQUENCEOFINSTALLATION

1.Thispowerventedwaterheatercomeswiththeblowerassemblyinstalled.

2After the unit is set in place, make sure the blower assembly is still mounted securely and the air intake screen of the blower assembly is installed in the dilution air opening. Also make sure the drain port of the rubber boot vent adapter is capped off. Lastly, make sure there is no damage to the blower.

3.Make sure there is no packing material in the discharge of the blower or the intake of the dilution air restrictor, see Figure 15.

4.Make sure that the plastic tubing is still attached from the air pressure switch to the port on the blower housing. Make sure the plastic tubing is not folded anywhere between the pressure switch and the blower housing.

5.Make sure the ON/OFF switch is in the OFF position and that the outer harness is connected from the blower control box to the connector on the bottom side of the gas valve.

6.If the outer harness is not factory installed, make sure the ON/OFF switch is in the OFF position and then connect the outer harness from the blower control box to the connector on the bottom side of the gas valve.

7.Do not plug in power cord until vent system is completely installed. This powered vent heater operates on 110-120 Vac, therefore a grounded outlet must be within reach of the six (6) foot (1.8 m) flexible power cord supplied with the unit (see Figure 1). The power cord supplied may be used only where local codes permit. If local codes do not permit the use of a flexible power supply cord:

a.) Make sure the unit is unplugged from wall outlet. Remove screws and open panel on front of control box.

b.) Cut the flexible power cord, leaving enough to be able to make connections, the remove the strain relief fitting from box.

c.) Install suitable conduit fitting in side of enclosure and then follow (d.) and (e.) below.

d.) Splice field wiring into existing wiring using code authorized method (wire nuts, etc.).

e.) Be certain that neutral and live connections are not reversed when making these connections.

f.) Close panel on the side of control box, make sure that access panel is secured shut.

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Contents Residential GAS Water Heaters Important Definitions Safe INSTALLATION, USE and ServiceGeneral Safety Introduction Table of ContentsNatural HOT Surface Igniter & Main Burner Typical InstallationPropane HOT Surface Igniter & Main Burner Hotterwatercanscald Mixing Valve UsageFacts to Consider about the Location Locating the NEW Water HeaterInsulation Blankets ALL AIR from Outdoors See Figures 7, 8 ALL AIR from Inside Buildings SeeWater Piping Installing the NEW Water HeaterHotter Water can Scald Valve and Pipe Insulation if supplied TEMPERATURE-PRESSURE Relief ValveGAS Piping GAS Piping with FlexibleconnectorSequenceofinstallation Blower Assembly InstallationSediment Traps Filling the Water HeaterVenting and Installation Vent Connections to Blower AssemblyMaximum and Minimum Vent Lengths CondensateVenting Vent Terminal InstallationMasonry Side Walls Wooden Side WallsVertical Vent Termination Restrictions Vertical Vent Through RoofRecommended BRUSH* Size for Primer Cement Applications Vent Pipe PreparationStepe StepbStepf Step GPowerbeforeservicing WatertemperatureadjustmentDo not try to light the burner by hand What to do if YOU Smell GASTemperature Setting Burns on Adult Skin Temperature RegulationStart UP Conditions For Your InformationOperational Conditions Burner Cleaning Periodic MaintenanceVenting System Inspection Burner Operation and InspectionDrain Valve Washer Replacement TEMPERATURE-PRESSURE Relief Valve OperationAnode ROD Inspection DrainingLeakage Checkpoints ServiceBurner Assembly Drain PAN Outer Door Alternate Repair Parts ListNot Shown Optional Trouble Shooting Troubleshooting GuidelinesTroubleshooting Guidelines Page Page Claim Procedure Service and Labor ResponsibilityConditions and Exceptions Limitation on Implied WarrantiesTennessee Waltz Parkway Ashland City, TN

Residential Gas Water Heater specifications

State Industries has long been a trusted name in the water heating industry, known for its innovative and reliable residential gas water heaters. With a commitment to quality and efficiency, State Industries offers a range of products designed to meet the needs of homeowners. The State Industries Residential Gas Water Heater is an ideal choice for families seeking hot water solutions that balance performance, affordability, and durability.

One of the standout features of the State Industries gas water heater is its high efficiency. Many models are designed with Energy Factor (EF) ratings that exceed federal standards, allowing homeowners to enjoy lower utility bills while reducing their environmental impact. The use of advanced combustion technology ensures that gas is burned efficiently, maximizing available energy and minimizing waste. This is particularly beneficial in areas where gas prices fluctuate, as users can count on consistent savings.

The water heaters are constructed with robust materials, including a glass-lined tank to prevent corrosion and extend the lifespan of the unit. The insulation surrounding the tank minimizes heat loss, contributing to better energy efficiency. State Industries offers various tank capacities, ranging from 30 to 50 gallons, accommodating different household sizes and hot water demands.

Another notable characteristic is the implementation of safety features, such as a temperature and pressure relief valve that ensures safe operation. Some models are equipped with advanced venting technologies that help reduce exhaust emissions and enhance efficiency. Additionally, many gas models come with a reliable ignition system that allows for quick startups and consistent performance.

Incorporating user-friendly designs, State Industries gas water heaters often feature intuitive controls and easy-to-read gauges. This makes it easier for homeowners to monitor performance and adjust settings according to their needs. The availability of modulating gas valves in certain models allows for precise control over the heating process, providing hot water whenever it's needed.

State Industries also provides excellent customer support and extensive warranties for their products, giving users peace of mind. With a combination of efficiency, durability, and performance, the State Industries Residential Gas Water Heater stands out as a preferred option for homeowners looking to invest in reliable and effective water heating solutions. Regardless of the specific model chosen, users can expect a commitment to quality that is synonymous with the State brand.
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