State Industries STC-080 manual Symptoms, Cause

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RESIDENTIAL GAS, NON POWER VENTED, WATER HEATER

SERVICE HANDBOOK

TECHNICAL BULLETIN - 13

MINERAL BUILD-UP

SYMPTOMS

• Rumbling

• Crackling

• Popping

 

 

 

 

CAUSE

With the advent of high input and larger storage tanks in both commercial and

 

residential heaters, deliming has become a necessity of modern maintenance.

 

Lime (CaCO3), is the most notable factor when discussing water hardness.

 

Lime is present in every water system to some degree across the entire

 

United States. Since lime is inversely soluble [the more you heat, the more

 

lime comes out], higher usage, excessive hardness, and increased heating

 

surface can lead to a high incidence of “limed-up” heaters.

Symptoms often include a popping of water trapped under lime deposits or the sizzling of water trapped next to elements, boiling it to steam.

THE FIX

Treatment of a “limed-up“ heater is relatively simple. Since CaCO3 is a base, the easiest way to dissolve it so it can be flushed from the heater is with an acid. The most commonly used is phosphoric acid at a food-grade level.

Two common treatments available from State are Mag-Erad® and Un-Lime®. Any well-stocked plumbing supply house should have a deliming solution available.

The directions on the product should be followed explicitly.

NOTES

For additional information and instructions in deliming water heaters and boilers, please refer to the following pamphlets available from State:

Why? When & How: To Remove Water Scale from Tank Type Water Heaters

The Mag-Erad® Method of Cleaning Gas Fired Water Heaters

Up-N-Down™ Transfer Kit

All About Deliming Coil Type Water Heaters

State Water Heater

26

Technical Training Department

© 2004

 

Ashland city, TN

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Contents Standard Residential GAS Water Heaters NON Power Vented ModelsResidential GAS Service Handbook Introduction Table of ContentsMiscellaneous Information Tools RequiredTo convert FormulasConstruction Installation of Residential GAS Water Heater Residental GAS Water Heater Service Residential Gas Normal OperationResidential Gas Degree Burns on Adult Skin Setting Approximate Temperature FBTU Service000 FuelTest If … … thenElectrical Testing Thermocouple output test Procedures/ConditionsSooting causes If … … then Condensation Safety drop out testProcedures If… … thenCondensation is a mild acid it will corrode steel Flammable Vapor Ignition Resistant Fvir Design Exhaust Venting NotesLDO Screen LINT, DUST, OIL Screens Possible Service issues associated with a blocked screenFlame Arrestor Possible service issues associated with the flame arrestor Combustion Chamber Temperature SensorONE Piece Pilot Burner Assembly Sealed Combustion Chamber To replace a pilot assemblyFive point inner door seal inspection Important Service Reminder Other featuresPiezo Igniter WHY Water Heater Tanks Leak What Prevention Water Conditions What WHY PreventionGeneral EffectsFIX Cause SymptomsIf tank is new with no lime build-up to any degree Aluminum HydroxideTreatment Discolored WaterSmelly Water Procedure Chlorination ProcedureTest Not Enough HOT Water GASThermal Expansion FIX Symptoms General FIX Leaking Temperature and Pressure Relief Valve