State Industries STC-080 Leaking Temperature and Pressure Relief Valve, Symptoms General FIX

Page 35

RESIDENTIAL GAS, NON POWER VENTED, WATER HEATER

SERVICE HANDBOOK

TECHNICAL BULLETIN - 52

LEAKING TEMPERATURE AND PRESSURE RELIEF VALVE

SYMPTOMS

GENERAL

THE FIX

•Water seeping around the relief valve tank connection

•Leakage at the threaded portion of the relief valve connection

•Intermittent weeping and/or dribbling from the relief valve

•Large volume of hot water sporadically discharged from the relief valve

The temperature and pressure relief valve (T & P) is a safety device limiting temperature and pressure levels in a water heater. Each T & P has both a temperature and pressure rating.

Normally, the temperature and pressure relief valve will have a temperature rating for 210°F. A probe (part of the relief valve) extends into the tank measuring the stored water temperature. This probe must be within the top six inches of the water heater. However, if the water heater’s thermostat malfunctions, higher than normal water temperatures could be produced. Once the probe senses a temperature exceeding its temperature rating, the relief valve will open to full capacity releasing “very hot” water until the temperature is below its reset temperature.

The pressure rating on the relief valve should be the same or less than the certified working pressure of the tank (generally 150 psi) and be below the lowest pressure rating of any system components. It is not acceptable to install a relief valve that exceeds the maximum working pressure of the water heater. Once the pressure in the tank reaches the valve’s pressure rating, it will slightly open relieving the pressure. Relieving of pressure can be noted as “dribbling” or “weeping” water from the relief valve.

If an incorrectly sized temperature and pressure relief valve is installed, the warranty will be void.

•Seeping at the spud of the water heater - Spuds are welded to the tank and are not repairable. The heater should be replaced.

•Leakage at the threaded relief valve connection - Remove relief valve and reseal connection.

•Intermittent weeping and/or dribbling at the relief valve - The relief valve relieves water slowly when actuating on pressure. A closed system can cause pressure to increase in the system. This condition is called thermal expansion. For additional information regarding thermal expansion please see Bulletin 45.

•Large volume of hot water sporadically discharged from the relief valve - The relief valve relieves water quickly when actuating on temperature. The only cause of this problem is a malfunctioning thermostat.

State Water Heater

34

Technical Training Department

© 2004

 

Ashland city, TN

Page 34 Page 36
Image 35
Page 34 Page 36
Contents Standard Residential GAS Water Heaters NON Power Vented ModelsResidential GAS Service Handbook Introduction Table of ContentsMiscellaneous Information Tools RequiredTo convert FormulasConstruction Installation of Residential GAS Water Heater Residental GAS Water Heater Service Residential Gas Normal OperationResidential Gas Degree Burns on Adult Skin Setting Approximate Temperature FBTU Service000 FuelTest If … … thenSooting causes If … … then Electrical TestingThermocouple output test Procedures/Conditions Condensation Safety drop out testProcedures If… … thenCondensation is a mild acid it will corrode steel Flammable Vapor Ignition Resistant Fvir Design Exhaust Venting NotesLDO Screen LINT, DUST, OIL Screens Possible Service issues associated with a blocked screenFlame Arrestor Possible service issues associated with the flame arrestor Combustion Chamber Temperature SensorONE Piece Pilot Burner Assembly Sealed Combustion Chamber To replace a pilot assemblyFive point inner door seal inspection Piezo Igniter Important Service ReminderOther features WHY Water Heater Tanks Leak What Prevention Water Conditions What WHY PreventionFIX GeneralEffects Cause SymptomsIf tank is new with no lime build-up to any degree Aluminum HydroxideTreatment Discolored WaterSmelly Water Procedure Chlorination ProcedureTest Not Enough HOT Water GASThermal Expansion FIX Symptoms General FIX Leaking Temperature and Pressure Relief Valve

STC-080 specifications

The State Industries STC-080 is a high-efficiency water heater designed to meet the demands of residential and light commercial applications. With its strategic engineering and innovative technology, it offers a reliable solution for those seeking comfort, efficiency, and sustainability in water heating.

One of the main features of the STC-080 is its exceptional efficiency rating. It operates with an impressive Energy Factor (EF) that not only reduces energy consumption but also translates into lower utility bills for users. The unit utilizes a streamlined heat exchanger design, optimizing heat transfer and minimizing energy loss. This design ensures that users can enjoy hot water on demand without the worry of excessive energy expenditure.

The STC-080 is equipped with advanced heating technologies, including a dual-flame burner system. This system ensures rapid heating while providing consistent water temperature, which is essential for residential applications where demand can vary throughout the day. The integration of advanced controls also allows for precise temperature adjustments, giving users full control over their hot water supply.

Durability and reliability are key characteristics of the STC-080. Constructed from high-quality materials, it features a heavy-duty steel tank with a glass-lined interior that provides excellent corrosion resistance. This not only enhances the product's longevity but also ensures consistent performance even in challenging water conditions. Additionally, the unit includes an anode rod that further protects against corrosion, extending service life and reducing maintenance needs.

The STC-080 is designed for easy installation, with flexibility that accommodates various plumbing setups. Its compact design allows for placement in tighter spaces, making it an ideal choice for homes where space is at a premium.

Safety is another priority with the STC-080. It includes multiple safety features such as a temperature and pressure relief valve, ensuring safe operation. The unit also complies with stringent industry standards, providing peace of mind to homeowners and businesses alike.

In summary, the State Industries STC-080 is a standout water heating solution that combines efficiency, reliability, and advanced technology. With its robust construction and user-friendly features, it caters to the evolving needs of both residential and light commercial users, making it an excellent investment for those looking to enhance their water heating systems while being conscious of energy usage.
Top Page Image Contents