State Industries STC-080 manual Residential Gas

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RESIDENTIAL GAS, NON POWER VENTED, WATER HEATER

SERVICE HANDBOOK

Residential Gas – continued

Temperature: Two metal probes mounted onto the back of the control are immersed inside the tank water. One probe (the shorter) acts as a temperature high limit. If water gets excessively hot, a sensor within the probe opens, interrupts the small electrical current to the gas valve, and gas flow through the control is interrupted. If this safety sensor opens, the entire control must be replaced.

The longer probe contains a metal rod that expands and contracts as water temperature around the probe cools and heats. As the rod expands, it pushes against a lever actuated gas valve. If the regulator is pushed sufficiently, gas flow is interrupted to the main burner. Adjusting the temperature dial changes the distance the rod must expand or contract to open or close the gas valve.

Gas: When you prepare to light the pilot, you are instructed to turn the top

knob to the pilot position and depress the knob. When the knob is depressed gas will flow to the pilot burner only. You then have to (manually) ignite this pilot gas. When the pilot is lit, the flame must heat the thermocouple until it generates sufficient electricity to the gas valve to allow you to release the knob while gas continues to flow to the pilot. When the top knob is turned to the “ON” position, gas is also available to the main burner if the thermostat calls for heat.

State Water Heater

8

Technical Training Department

© 2004

 

Ashland city, TN

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Contents Standard Residential GAS Water Heaters NON Power Vented ModelsResidential GAS Service Handbook Introduction Table of ContentsMiscellaneous Information Tools RequiredTo convert FormulasConstruction Installation of Residential GAS Water Heater Residental GAS Water Heater Service Residential Gas Normal OperationResidential Gas Degree Burns on Adult Skin Setting Approximate Temperature F000 ServiceFuel BTUTest If … … thenElectrical Testing Thermocouple output test Procedures/ConditionsSooting causes If … … then Procedures Safety drop out testIf… … then CondensationCondensation is a mild acid it will corrode steel Flammable Vapor Ignition Resistant Fvir Design Exhaust Venting NotesLDO Screen LINT, DUST, OIL Screens Possible Service issues associated with a blocked screenFlame Arrestor Possible service issues associated with the flame arrestor Combustion Chamber Temperature SensorONE Piece Pilot Burner Assembly Sealed Combustion Chamber To replace a pilot assemblyFive point inner door seal inspection Important Service Reminder Other featuresPiezo Igniter WHY Water Heater Tanks Leak What Prevention Water Conditions What WHY PreventionGeneral EffectsFIX Cause SymptomsIf tank is new with no lime build-up to any degree Aluminum HydroxideTreatment Discolored WaterSmelly Water Procedure Chlorination ProcedureTest Not Enough HOT Water GASThermal Expansion FIX Symptoms General FIX Leaking Temperature and Pressure Relief Valve