RESIDENTIAL GAS, NON POWER VENTED, WATER HEATER
SERVICE HANDBOOK
Tools Required:
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Phillips head screw driver
3/8, 7/16, ¾ inch open end wrenches 3/16 inch Allen wrench
11/16 inch – 6 point – socket – for anode removal set of marked drill bits
electrical multimeter
gas pressure gauge or monometer water pressure gauge thermometer
tubing cutter if pilot tube is to be replaced hose – to drain tank
container – to measure gallons per minute flow
MISCELLANEOUS INFORMATION
Draw efficiency is the quantity of hot water available to the consumer before the outlet water temperature decreases 25 degrees F. A 40 gallon water heater will typically provide 70% (28 gallons) of this “usable” hot water. The burner is allowed to operate during this test. Incoming, cold water mixes the remaining stored water below this 25 degree limitation.
Energy Factor is an indicator of the combined thermal efficiency and standby efficiency of a water heater. The higher the energy factor, the more efficient the water heater will be.
Recovery rate is the amount of water that is heated to a set temperature, per hour. An example might be that a water heater has a recovery rate of 30 gallons of water per hour at 80 degree F. (Fahrenheit) temperature rise.
“R” Value is a measure of the resistance of a substance to heat flow.
Thermal efficiency is approximately the amount of generated BTU (British Thermal Units), which enters the water. A percentage of the total BTU passes out through the vent piping.
Temperature rise is the increase in the temperature from its coldest “inlet” water temperature to the desired hot (outlet) setting. Typically this is assumed to be 40 degrees entering water; 120 degrees desired stored water or 80 degrees “temperature rise.”
Standby efficiency – the water heater’s ability to contain heat in the tank. A minimum of tank water heat loss per hour is desired.
Sample: temperature change = Btu/h loss/ square foot of tank surface “R” value
Water cannot (for all practical purposes) be compressed.
Water expands when it is heated.
State Water Heater | 2 | Technical Training Department |
© 2004 |
| Ashland city, TN |