State Industries STC-080 manual General, Effects, Fix

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RESIDENTIAL GAS, NON POWER VENTED, WATER HEATER

SERVICE HANDBOOK

TECHNICAL BULLETIN - 11

WATER HAMMER

GENERAL

Water hammer is the destructive forces, pounding noises and vibration in a piping system when water flowing through a pipeline is stopped abruptly. When water hammer occurs, a high intensity pressure wave travels back through the piping system until it reaches a point of some relief. The shock wave will then surge back and forth between the point of relief and the point of stoppage until the destructive energy is dissipated in the piping system. The violent action accounts for “banging”, “thumping”, and/or intense vibration in the pipe line. Although noise is generally associated with the occurrence of water hammer, it can occur without audible sound or noise. Quick closure always causes some degree of shock with or without noise. The common cause of water hammer is single lever faucets (sinks/lavatories) or automatic solenoid valves (dishwashers, washing machines, etc.). The speed of the valve closure time is directly related to the intensity of the surge pressure.

EFFECTS

The damage from water hammer can manifest itself in a number of ways. The most common are:

Expanded Tank Shell - This can be demonstrated by measuring the circumference at various locations along the shell. Pressures in excess of the maximum design working pressure can cause permanent deformation of the shell.

Collapsed Flue Tube - This will choke off the ability to vent the products of combustion causing the flame and/or combustion to spill out from the combustion chamber. Often this will occur where thinning of the flue tube walls has occurred due to contamination of the combustion air or because of excessive condensation.

Inverted or Deformed Tank Heads - Often this accompanies collapsed flues, but one or both heads can be deformed.

THE FIX

The only effective means of control is to install water hammer arrestors. These devices have diaphragms, which separate an air chamber from the water in the piping system. As the shock wave reaches this device, the air chamber absorbs the shock. Arrestors should be located as close as possible to the source of the shock wave.

NOTES

Since water hammer exposes the equipment to pressures in excess of its design limits, failures caused by water hammer are not eligible for warranty consideration.

State Water Heater

25

Technical Training Department

© 2004

 

Ashland city, TN

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Contents NON Power Vented Models Standard Residential GAS Water HeatersTable of Contents Residential GAS Service Handbook IntroductionTools Required Miscellaneous InformationFormulas To convertConstruction Installation of Residential GAS Water Heater Residental GAS Water Heater Service Normal Operation Residential GasResidential Gas Setting Approximate Temperature F Degree Burns on Adult SkinFuel Service000 BTUIf … … then TestSooting causes If … … then Electrical TestingThermocouple output test Procedures/Conditions If… … then Safety drop out testProcedures CondensationCondensation is a mild acid it will corrode steel Exhaust Venting Notes Flammable Vapor Ignition Resistant Fvir DesignPossible Service issues associated with a blocked screen LDO Screen LINT, DUST, OIL ScreensFlame Arrestor Combustion Chamber Temperature Sensor Possible service issues associated with the flame arrestorONE Piece Pilot Burner Assembly To replace a pilot assembly Sealed Combustion ChamberFive point inner door seal inspection Piezo Igniter Important Service ReminderOther features WHY Water Heater Tanks Leak What Prevention What WHY Prevention Water ConditionsFIX GeneralEffects Symptoms CauseAluminum Hydroxide If tank is new with no lime build-up to any degreeDiscolored Water TreatmentSmelly Water Chlorination Procedure ProcedureNot Enough HOT Water GAS TestThermal Expansion FIX Leaking Temperature and Pressure Relief Valve Symptoms General FIX

STC-080 specifications

The State Industries STC-080 is a high-efficiency water heater designed to meet the demands of residential and light commercial applications. With its strategic engineering and innovative technology, it offers a reliable solution for those seeking comfort, efficiency, and sustainability in water heating.

One of the main features of the STC-080 is its exceptional efficiency rating. It operates with an impressive Energy Factor (EF) that not only reduces energy consumption but also translates into lower utility bills for users. The unit utilizes a streamlined heat exchanger design, optimizing heat transfer and minimizing energy loss. This design ensures that users can enjoy hot water on demand without the worry of excessive energy expenditure.

The STC-080 is equipped with advanced heating technologies, including a dual-flame burner system. This system ensures rapid heating while providing consistent water temperature, which is essential for residential applications where demand can vary throughout the day. The integration of advanced controls also allows for precise temperature adjustments, giving users full control over their hot water supply.

Durability and reliability are key characteristics of the STC-080. Constructed from high-quality materials, it features a heavy-duty steel tank with a glass-lined interior that provides excellent corrosion resistance. This not only enhances the product's longevity but also ensures consistent performance even in challenging water conditions. Additionally, the unit includes an anode rod that further protects against corrosion, extending service life and reducing maintenance needs.

The STC-080 is designed for easy installation, with flexibility that accommodates various plumbing setups. Its compact design allows for placement in tighter spaces, making it an ideal choice for homes where space is at a premium.

Safety is another priority with the STC-080. It includes multiple safety features such as a temperature and pressure relief valve, ensuring safe operation. The unit also complies with stringent industry standards, providing peace of mind to homeowners and businesses alike.

In summary, the State Industries STC-080 is a standout water heating solution that combines efficiency, reliability, and advanced technology. With its robust construction and user-friendly features, it caters to the evolving needs of both residential and light commercial users, making it an excellent investment for those looking to enhance their water heating systems while being conscious of energy usage.