Multiquip st3020b1, st3020bcul manual Connecting Dual float Switch SW-1WOP To Control Box

Page 21

operation

Connecting Dual float Switch (SW-1WOP) To Control Box

1.Remove the float switch input connector housing, then route the float switch wires through the cable gland on the control box. Attach the wires of the float switch to the terminal block as indicated by Table 5 and Figures 7, 8 and 9.

Table 5. Dual Float switch Connections

Float

Terminal

Wire

Control

Switch

Block No.

Color

Box

Start

TB1-A1

Black

CB6/CB200

TB1-A2

White

 

 

Stop

TB1-A3

Black

CB6/CB200

TB1-A4

White

 

 

2.Tighten the connector housing to ensure a tight fit between the cord and the connector body. This will prevent the cable from pulling out of the terminal block and also prevent moisture from entering the control box.

3.Determine the tether length of the float switch wires then secure float switch wires to pump discharge hose. See Figure 8 and Table 3 to determine the pumping range.

Connecting AC Power to the CB 200 Control Box

1.The AC power cord (input) should have three wires. Each wire is color coded.The colors are RED, BLACK and GREEN.

2.Remove the AC input connector housing from the control box, then route the power cord through the cable gland on the control box.

3.Connect the AC power cord to the terminal block (TB1) located inside the control box as shown in Figures 9, 10, 11 and Table 6.

Table 6. 1Ø-230 VAC Power

Connections

Wire

CB6 Terminal

CB200 Terminal

Color

Block No.

Block No.

BLACK

TB1-AR (L1)

TB1A-L1

RED

TB1-AS (L2)

TB1A-L2

GREEN

TB1-GND

TB1-GND

4.Connect the other end of the AC power cord to the voltage source. Remember to provide a means of disconnecting the power from the control box (circuit breaker or quick disconnect switch). Also make sure to provide a good earth ground to the control box

NOTICE

It is recommended that the power being supplied to the control box ALWAYS be connected to a circuit breaker or a quick disconnect switch. This safety feature allows for quick removal of power from the control box in the event of an emergency.

Connecting AC Power to the Pump Motor

1.AC power is routed to the pump motor via a contactor/ thermal overload unit. The coil of the contactor is energized or de-energized by the opening and closing of the float switch contacts. The thermal overload unit protects the windings of the electric motor in the event of a stuck impeller.

2.The power cord should have three wires. Each wire is color coded.The colors are RED, BLACK and GREEN.

3.Remove the pump AC input connector housing from the control box, then route the power cord through the cable gland on the control box.

4.Connect pump power cord to the thermal overload unit and TB1 as shown in Figures 8, 9 and Table 7.

Table 7. 1Ø-230 VAC Power

Connections

Wire

CB200 Thermal Overload Unit

Color

Terminal Block TB1

BLACK

T1-2 (L1)

RED

T3-6 (L3)

GREEN

TB1-GND

5.Install jumper wire between T2 of electronic overload module and TB1-L3. Reference Figures 10 and 11.

NOTICE

CB6 control box does not have thermal overload capability. Install jumper wire (CB200 Control Box) between T2 of electronic overload module and TB1-L3. Jumper wire must be installed in order for electronic overload module to work correctly.

st3020b1/BCUL Sub. pump • operation and parts manual — rev. #2 (10/28/10) — page 21

Image 21 Contents
Model st3020b1/st3020bcul Submersible Pump Table of ContentsChoose from three easy options SaFetY messages Safety InformationGeneraL saFetY „ do not attempt to thaw out a frozen pump by using PUmp saFetYControl box safety Power Cord/Cable SafetyLiFting saFetY Grounding SafetyST3020B1/BCUL Pump Dimensions DimensionsSpecificationS ST3020B1/BCULUL/CSA Pump Performance Curve Performance curveShaft simplifies maintenance General information„„CORROSION-RESISTANT STAINLESS-STEEL Submersible Pump Components ComponentsDirect Power Operation Direct power operationMechanical Float Switch Float switchesDesign Features How It WorksMounting The Float Switches Float SwitchesControl Boxes CB6 and CB200 Float switches control box Single Power Input Cable to Control BOX For correct wiring to pump motor 1Ø, 230 VAC, addOperation Pump Power Connections No Control BoxHose Connections Attaching Lifting RopeSingle-Phase Power Installation Input Control Box InstallationPower Cord Requirements Control Box MountingConnecting AC Power to the Pump Motor Connecting Dual float Switch SW-1WOP To Control BoxReset Operation Electronic Overload Module SettingsModule CB200 Control Box New Style Electronic Overload ModuleAutomatic Operation Manual OperationCleanup Operation/maintenanceVerify that the control box power on light is OFF Shut-DownImpeller/Mechanical Seal Replacement MaintenanceRemove adjustment liner item Reassemble in reverse order Remove impeller nut item 4 and washer itemWhy perform electrical insulation testing? Electrical Insulation TestingSolution SymptomTB1 Cb6 wiring diagramConnections Cb200 wiring diagramExplanation of Code in Remarks Column To 3 Units Suggested Spare PartsPump assy Part Name QTY Remarks Motor assy Part Name FreigHt poLiCY Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help