Bradford-White Corp PDV802200, D80T725, D65T625, PDV100S150, PDV100S250, PDV100T360 Troubleshooting

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TROUBLESHOOTING

CAUTION

Use Caution Not to Damage Connectors when making Voltage Measurements or Jumping Terminals

Water Heater Fault: Water heater does not operate

Display Error Code: Water heater display does not operate - blank display

Check main power supply to water heater - fuse, circuit breaker, plug receptacle, line cord or wiring to water heater.

Check to make sure switch on top of control panel is in the ON position

Verify Primary and Secondary voltage at the control board.

If there is not 24 volts at Secondary pins on the control board, check transformer. Replace transformer or wire harness.

Checking line voltage to board. Pins to black and white wires.

Voltage at primary pins 1&3 should be 110-120. If not, check Line In pins 1&4.

Check line cord with volt meter. Replace line cord if defective.

Checking primary voltage to

transformer from board. Pins to

black and white wires.

Switch on power.

 

Checking secondary voltage from

 

 

 

 

 

 

 

 

transformer. Pins to blue and yellow

 

 

 

 

wires.

Does water heater display operate?

 

 

 

 

Does the induced draft blower start

N

Check wire connections of

to operate? Increase thermostat

 

setting if tank is warm.

 

board to display. See

 

 

 

 

 

 

 

illustration.

 

 

N

 

 

 

 

 

 

 

 

See next page

 

 

 

Checking transformer voltage, front terminals are 24 volts, rear terminals are 120 volts.

With the control cover tilted down,

measure the voltage between red and black wire pin connections to display.

Voltage should be 24 volts AC

measured at the back of the Control

Display.

If no voltage at Display, check wire harnesses and voltage at E-com screw terminals on the Control Board.

Replace control display if voltage is present at back of display pin terminals (see photo at left). Replace control board if no voltage is present at E-com terminals (1&3 and 1&2) to the control display.

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Contents Service Manual Table of Contents Features of Honeywell Integrated Controls System Features of PDV-S Model SeriesFeatures of PDV-T Model Series Features of Induced Draft Models Tools Required for Service Specifications Sequence of Operation Verify Primary and Secondary voltage at the control board TroubleshootingError code #63 on display. See Main Burner short Pressing Select button will change display to next mode Max Setpoint Display/Change Setpoint Display/Change Software Version Display only SET Display of Water Temperature ExitingSELECTServiceSETModeTo Display Flame Sense Current of the Pilot Flame Sensor To Display and Change Temperature SetpointSetpoint Flashes Idle Status Operational Select SET Error Code History Error Codes and Error History DisplayTo view previous error codes ExitingSELECTServiceSETMode Error Code Definitions Resetting Error Codes in Hard Lockout Condition Unplug or disconnect electrical power to the water heater Service Procedure PDV24-IService Procedure PDV24-I Lower Sensor Upper SensorService Procedure PDV23-II Service Procedure PDV24-II Service Procedure PDV24-II Condition Service Procedure PDV24-IIICondition Error code 57 Flame Rod Shorted To Ground Probe To control board Service Procedure PDV24-IVCorrect improper venting condition Manifold Pressure Port PDV S&T Models Service Procedure PDV24-VPDV S&T Models PDV S&T Models Main Burner Removal Induced Draft ModelsPilot Burner Inspection Pilot Burner RemovalControl board replacement Service Procedure PDV24-VIRemove lower sensor Service Procedure PDV24-VII Service Procedure PDV24-VIII PDV-S PDV S PDV-S PDV-T PDV T PDV-T Induced Draft Models Induced Draft Models Induced Draft Models GFI BTU/HCO2 ECO