Bradford-White Corp TG-180E-N(X), TG-237E-N(X)A Initial Operation and Testing Installer only

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INITIAL OPERATION AND TESTING (INSTALLER ONLY)

1.Open the gas and water supply valves to the water heater.

2.Check for water and gas leaks. Use soap solution to check for gas leaks.

3.To check inlet supply pressure, remove the 1/8” NPT plug on the gas inlet supply fitting just below the bottom casing and install a barb fitting for attaching a hose to a manometer. For checking the gas manifold pressure, the plug is located just below the gas manifold connection inside the control panel.

4.Turn power on (after completing electrical connections – refer to Section VI, “Electrical Connections”) and fully open a hot water tap.

5.Measure the gas pressures to see that these are within the specified limits below:

Supply Pressure:

Nat. Gas: Min.: 5 in. w.c., Max.: 10.5 in. w.c.

 

L.P. Gas: Min.: 8 in. w.c., Max: 13.5 in. w.c.

Manifold Pressure:

Nat. Gas: 2.0-3.3 in. w.c. High Fire, 0.5 in. w.c. Low Fire

 

L.P. Gas: 3.2-5.0 in. w.c. High Fire, 0.9 in. w.c. Low Fire

 

(High fire manifold pressures vary depending on the water

 

heater’s model)

6.Turn off the hot water faucets. Disconnect the electrical power to the water heater. Remove the pressure gauges and replace the plugs. Check for gas leaks around the plugs.

7.Replace the front control panel. Restore electrical power to the water heater

NOTICE

If the gas supply pressure is below the specified value, check the gas piping to ensure that it is the correct size for all the gas appliances on line. Check the supply pressure with all the gas appliances in operation. The manifold pressure will vary with the water flow rate. Several hot water faucets may need to be opened with the temperature control set on the highest setting in order to get maximum high fire manifold pressure. If the manifold pressure is below the specified value and there is sufficient water pressure and flow, be sure the inlet gas pressure is within the specified limits before attempting to adjust the manifold pressure.

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Contents TG-150E-NX, TG-180E-NX, TG-199E-NX, TG237E-NX & TG-237E-NXA Table of Contents Page Page If YOU Smell GAS Section II Specifications ModelDimensions TG-150E TG-180E TG-199E Section III Installation Instructions Unpacking Water Heater LocationRemove Carton Mount Water Heater on the WallState Regulations Important In the State of Massachusetts 248CMR 4.00Installation Clearances Description Canadian Installations Inside Corner High Altitude Installations Water Quality Section IV Water ConnectionsInstructions for Connections Page Approximate TIME/TEMPERATURE Relationships in Scalds Recommended Piping for a Basic Installation Recommended Piping for a Circulation Systems Recommended Piping for Power Failure Freeze Protection Recommended Piping for Freeze ProtectionPressure Relief Valve Page Page Section V GAS Connections GAS Meter Size Natural GAS only GAS Pressure RegulationGas Specific CorrectionInitial Operation and Testing Installer only Section VI Electrical Connections CPU Page Wiring Diagram for TG-237E-NXand TG-237E-NXAModels Temperature Controls Page Temperature Display Use Indicator Installation of ControlsInitial Operation and Testing of Controls Installer only Illustration Showing Where to Connect Remote Control HarnessWire Color Troubleshooting ElectricalResistance Connector Pin Nos Heat Exchanger and Outgoing Water Temperature Thermistors Flame RodFrost Protection Amp FusesGeneral Instructions To Fill the Water Heater Section VII Operating InstructionsSequence of Operation Lighting Instructions For Your Safety Read Before Operating Property damage, personal injury or loss of lifeWhat to do if YOU Smell GAS Operation InstructionsTemperature Adjustment Turning OFF the Water Heater for AN Extended Period of TimeTemperature Display Use Indicator Scalding Approximate TIME/TEMPERATURE Relationships in ScaldsFirst AID for Scalds Diagnostic Codes on the Temperature Control Display Code Code DescriptionCode Section Viii Maintenance Burner Flame AppearancePage Circulating Pump Water HeaterPage Section IX Parts List Description Quantity Page Description Quantity Page Description Quantity Page Description Quantity TG-237E Models TG-237E-N TG-237E-X TG-237E-NA TG-237E-XA Page Description Quantity Page Description Quantity Page Description Quantity Section X Warranty What will we do to correct problems? How do you get warranty assistance?What should you do to keep the warranty in effect? What will we not do?Page Page Page Fax/215-641-1670 Parts Fax/215-641-2180