American Water Heater (A)BCG3 85T500-8N, (A)BCG3 85T500-8P Precautions, Grounding Instructions

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General Safety Information

Read and understand this instruction manual and the safety messages herein before installing, operating or servicing this water heater.

Failure to follow these instructions and safety messages could result in death or serious injury.

This manual must remain with the water heater.

Water temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury or death.

Children, the elderly and the physically or mentally disabled are at highest risk for scald injury.

Feel water before bathing or showering.

Temperature limiting devices such as mixing valves must be installed when required by codes and to ensure safe temperatures at fixtures.

Explosion Hazard

Overheated water can cause water tank explosion.

Properly sized temperature and

pressure relief valve must be installed in the opening provided.

CAUTION

Improper installation, use and service may result

in property damage.

Do not operate water heater if flood damaged.

Inspect and anode rods regularly, replace if damaged.

Install in location with drainage.

Fill tank with water before operation.

Properly sized thermal expansion tanks are required on all closed water systems.

Refer to this manual for installation and service.

Verify the power to the water heater is turned off before performing any service procedures.

General Safety Information

Precautions

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. Immediately call a qualified service agency to inspect the appliance and to make a determination on what steps should be taken next.

If the unit is exposed to the following, do not operate heater until all corrective steps have been made by a qualified service agency.

1.External fire.

2.Damage.

3.Firing without water.

Grounding Instructions

This water heater must be grounded in accordance with the National Electrical Code and/or local codes. These must be followed in all cases.

This water heater must be connected to a grounded metal, permanent wiring system; or an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the water heater, see Figure 20.

Hydrogen Gas Flammable

Explosion Hazard

Flammable hydrogen gases may be present.

Keep all ignition sources away from faucet when turning on hot water.

Hydrogen gas can be produced in a hot water system served by this appliance that has not been used for a long period of time (generally two weeks or more). Hydrogen gas is extremely flammable. To reduce the risk of injury under these conditions, it is recommended that a hot water faucet served by this appliance be opened for several minutes before using any electrical appliance connected to the hot water system. If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow. There should be no smoking or open flame near the faucet at the time it is open.

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Contents Commercial gas water heaters Table Of Contents Asme CRN Safe Installation, Use and ServiceFire and Explosion Hazard General Safety InformationHydrogen Gas Flammable PrecautionsGrounding Instructions Qualifications IntroductionAbbreviations Used Features and components 2 NPT Installation considerationsRough In Dimensions Model Right Left Back Ceiling Side Locating the Water HeaterClearances Insulation Blanket Installation On Combustible FlooringHard Water Circulation PumpsNatural Gas Installations Propane InstallationsHigh Altitude Installations Power Supply Installation RequirementsWater Temperature Controland Mixing Valves Gas Pressure RequirementsDishwashing Machines Temperature-Pressure Relief ValveClosed Water Systems Thermal ExpansionAir Requirements Contaminated AirUnconfined Space VENTING InstallationConfined Space Vent AdapterFresh Air Openings For Confined Spaces Multiple Heater ManifoldOutdoor Air Through Two Openings Outdoor Air Through One OpeningAir From Other Indoor Spaces Outdoor Air Through Two Vertical DuctsMultiple Gas Fired Tank-Type Heaters Technical Data VentingValve Discharge Pipe Water heater installationWater Line Connections Code Restrictions Installation Diagrams Top Inlet/Outlet UsageHeater Wiring Purging Gas PipingGas Pressure Regulator GAS Supply Pipe Length FeetFilling AdjustmentsGeneral Lighting & Operation Label For Your Safety Read Before OperatingIgniter Assembly Check the Igniter AssemblyCheck Venting Main BurnerRemote Storage Tank Temperature Control MAINTENANCETemperature-Pressure Relief Valve Test Checking the InputAnode Rod Inspection Hot Water OdorDraining and Flushing To Drain the Water Heater Storage TankDeliming Solvents Tank Cleanout ProcedureDeliming Using Flo-Jug Method Chemical Hazard For your information AIR in HOT Water Faucets High Water Temperature Shut OFF SystemSequence of Operation Flow Chart Complaint Cause Remedy User Service Agent Operational checklistWater Piping DiagramsTemperature & Pressure Temperature & Pressure Relief Valve Circulating Pump Multi Flue 2 Units Multi Flue 2 Units with Vertical Storage Tank Multi Flue 2 Units with Vertical Storage Tank Return from Multi Flue 2 Units TWO Temperature Multi Flue 2 Units with Booster TWO Temperature MULTI-FLUE 3 Units MULTI-FLUE 3 Units with Vertical Storage Tank MULTI-FLUE 3 Units with Horizontal Storage Tank Multi Flue Flue 4 Units MULTI-FLUE 4 Units with Vertical Storage Tank MULTI-FLUE 4 Units with Horizontal Storage Tank Manifold Kits For Technical ASSISTANCE, Service or Warranty Information